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R50/53 Adam's aero build thread

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  #101  
Old 05-20-2023, 05:41 PM
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What a pita , lol... it was going ok until a bolt snapped in the knuckle..
ille try drilling it out tomorrow ifnot ille just order a used replacement..
I had a hell of a time getting the control arms into the control bushings. I had to grind abit of the inside bushings were oblong shaped and was IMPOSSIBLE to press on. So that took a bunch of extra time... unfortunately ille have to go back at it tomorrow's and get as far as I can without that knuckle.
i also hope I set the preload tension correctly on the rev9 coilovers because of course there were no instructions. My luck I got them too stiff and ille have to completely reset them while there on. Ugh..
I found the cause of the clunking on the passenger side too I believe. The strut mount has a big crack In it...i SHOULDA just seen that and through in JUST the coilovers and not opened such a big can of ****.
awe well. This is the mod life rite ????











 
  #102  
Old 05-22-2023, 06:19 PM
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Again , I'd like to thank megadan for helping me out...
I needed a knuckle and he had one so I didn't need to wait on shipping and was able to continue on working..
buuuuuut I went to inspect the axle bearings because the boots have been torn since purchasing the car aaaaaaand their JUNK. SOOO new axles and lower strut mount bolt ordered.
maybe ille do the rears tomorrow since I gotta wait for the other stuff to get here anywaanyways.. lol always 1x step forward and 2x steps back when working in these cacars.. but it's expected so it is what it is... no pain no gain.




 
  #103  
Old 05-23-2023, 10:46 AM
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Control arm bushings : Am I seeing that right or are my eyes playing tricks on me?...
How did you manage to pull the control arm brackets without removing the subframe?
Or is it that you only dropped the subframe halfway?
Greatly appreciate any insight. I'll be preforming a complete refresh on my front end in a couple of weeks and I kinda dreading having to entirely drop the subframe
 
  #104  
Old 05-23-2023, 02:53 PM
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Dropping the subframe is really only a 45 minute activity, and can be done with the bumper on if you remove the shocks separately. This makes doing LCA, tie rods, and...everything else much easier. I've never done LCA bushings in-situ and they can be such a PITA even with the subframe out that I've never even considered trying it.
 
  #105  
Old 05-23-2023, 03:33 PM
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We interupt this program...

Originally Posted by megaDan
Dropping the subframe is really only a 45 minute activity, and can be done with the bumper on if you remove the shocks separately. This makes doing LCA, tie rods, and...everything else much easier. I've never done LCA bushings in-situ and they can be such a PITA even with the subframe out that I've never even considered trying it.
Not intending to divert or hijack your thread Adam...
Thanks for that tip megaDan.! I think I can visualize what you are referring to
I've pre-pressed a pair of lower control arm brackets with powerflex bushings so I can just bolt them in. I figured that would be one less headache to contend with beforehand rather than having to deal with spending the time trying to hack out the old bushings at the time of refresh.
To your point regarding struts/shocks = I'll also be installing a new set of Bilstein B14 coilovers at the same time. So I may have that advantage if it's easier.
Thanks.

We now return you to our regular scheduled thread hosted by MiniManAdam
 
  #106  
Old 05-23-2023, 06:43 PM
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Originally Posted by Here2Go
Control arm bushings : Am I seeing that right or are my eyes playing tricks on me?...
How did you manage to pull the control arm brackets without removing the subframe?
Or is it that you only dropped the subframe halfway?
Greatly appreciate any insight. I'll be preforming a complete refresh on my front end in a couple of weeks and I kinda dreading having to entirely drop the subframe
yes , I only dropped it half way , I lowered it on a jack just far enough to remove the control arm bracket/swaybar bushing bolts..
 
  #107  
Old 05-23-2023, 06:48 PM
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Originally Posted by megaDan
Dropping the subframe is really only a 45 minute activity, and can be done with the bumper on if you remove the shocks separately. This makes doing LCA, tie rods, and...everything else much easier. I've never done LCA bushings in-situ and they can be such a PITA even with the subframe out that I've never even considered trying it.
so I coulda left the crash tube attached ??? I just assumed they had to come off when lowing the subframe.
lol I'm sure I took off more than I than to but better safe than sorry..
I made good progress today..the rears went rite in , no problem.
buuuut my order was for some reason canceled after 3x days of waiting for it to ship from wmw so now i STILL need a lowrr strut mount bolt abd i cannot for the life of me find what size it is..i we t to ace and Menards with my 1x good bolt and neither had anything that woulda worked unfortunately.






 
  #108  
Old 05-23-2023, 07:25 PM
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If realoem is to be believed, the front strut mount bolt (the pinch bolt in the knuckle, right?) is an M12X1.5X60, grade 10.9.
 
  #109  
Old 05-24-2023, 09:04 AM
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Originally Posted by MiniManAdam
so I coulda left the crash tube attached ??? I just assumed they had to come off when lowing the subframe.
Nope, I'm an idiot. I was preoccupied and was confused by some of the 'uniqueness' on the last vehicle I serviced. Bumper skin and crash bar have to come off to get the crash tubes off. But radiator and shroud can stay on and coolant can stay in. Sorry for the confusion. STILL super easy and I'll buy anyone some of my favorite chicago dogs from Sammys if they can find a quicker method.


 
  #110  
Old 05-24-2023, 10:55 AM
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OK.
It's all good. I'm still up for what's ahead of me.
Thanks again Adam & megaDan.
 
  #111  
Old 05-25-2023, 04:18 PM
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Alllllllllmoooooooost done , the adjustable front swaybar end links should be here tomorrow and then I will adjust the height better and make sure all 4x corners are exactly where I want them.. If you look at the front , I want them to raise it about .5in so there's about 3/4in wheel gap evenly all around all 4x wheels...
the new axles went in with 0 issues, idk WHY if was SO HARD to get them to seat in my other mini..
AAAAAAAND I FOUND OUT THIS CAR HAS AN LSD !!!!!!!
sooooooo that's always nice to know , too bad my Grey car doesnt..lol my fast one doesn't have an lsd..haha I'm ghetto.








 
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  #112  
Old 05-26-2023, 05:00 PM
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I got all 4x corners pretty equally set but ad it settles I will have to readjust them one last time.. lol I onky jacked up n lowered the car probably 40x today.. lol I'm BEAT.
BUT the tesla endlinks I ordered ended up working out awesome. It took minor modification to the inlets to accept the larger bolt end on the links but totally OK to save 50% and get a much beefier end link then too.
if I have time I'm hoping to finish the car tomorrow and limp it down the block to the local car show as it's memorial day show and it's their biggest all year. I'm already going to be taking the grey mini but I'd really like to get this one there too as i know most the people there as its alot of local peeps.
anyways here's how it's sitting sofar guys.
Check out how well the end links fit too !
O yea , lol i HAD to install my 5mm spacers but i wanna buy as think ones as i can because the tires only need about 1mm of clearance because they're so fat. Lol they were rubbing abit.









 

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  #113  
Old 06-08-2023, 03:15 PM
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Scored a few goodies off a mini in the salvage yard..
my 421 headers from summit also came so ille have to get the new style collector welded on and wideband bung. I got a full wideband kit to install out of my other mini because i put in a wider sweep aem one in that car for when it goes e85..
I had to do so percussion maintenence on the strutbar to get it to sit down flush. Then i sanded it , sandblasted it , anti rust coated it and then hit it with some black wrinkle paint and ille clearcoat it tomorrow. I also snagged 2x sweet rear adjustable control arms but unfortunately the other 2x were snapped from the crash ..
I pulled the aftermarket taillights off of it to for my buddy, they were the exact ones I have on this car.
I got the control arms and strut bar for well under 100$ so I'm happy even with the little repairs I had to do.
I been setting thr cpilovers too , i got all 4x corners where i want thwanbut i need to ad some more pretension because i want it abit stiffer of a ride still. Though its abit stiffer than stock rite now i have a spefic stiffness i prefer.




 
  #114  
Old 06-09-2023, 06:13 AM
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Wow, that must be a brace from 2002 era. Most of those companies are no longer around.
 
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  #115  
Old 06-09-2023, 07:32 AM
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Originally Posted by ECSTuning
Wow, that must be a brace from 2002 era. Most of those companies are no longer around.
I was guessing it was old by its condition.. i also couldnt find any info on it so I don't know if monster mini was the brand name or what. It's definitely a heavy-duty bar ille give it that but it's gets a 0 for style points...lol it's ugly imo but itle serve its purpose well.
 
  #116  
Old 06-09-2023, 09:47 AM
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Yes their are a bunch of people that made parts for the MINI back in 2002-2005. Most of them are now gone. Its was the F&F days. Everybody had parts, sadly most moved on. Lucky we are still hear to keep it moving.

https://www.northamericanmotoring.co...s-at-sema.html

https://www.northamericanmotoring.co...ma-2009-a.html



Now

https://www.northamericanmotoring.co...ng-2022-a.html

https://www.northamericanmotoring.co...ema-minis.html

https://www.northamericanmotoring.co...is-2021-a.html

View this post on Instagram



MINI USA used to be their as well as BMW group. They dont show anymore

https://www.bmwblog.com/2016/11/03/mini-sema-2016/




I was over with the WWC guys watching them build some stuff.




The stand for the New JCW Tuning Kits

https://www.northamericanmotoring.co...uning-kit.html




That was the last year MINI was at the show, wish they cam back.
 
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  #117  
Old 06-10-2023, 08:15 AM
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Thx for the info.. very very interesting.. that red twincharged mini sure is cool under the hood.
 
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  #118  
Old 06-14-2023, 04:44 PM
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So I just couldn't get the rear end to sit perfectly even. The right side always wanted tl sit higher unless i set the coilover way lower but that wasn't the rite way to do things..
so I said " might as well put on the adjustable rear control arms because I might need to adjust it around that then " and once I did.. OMFG , these can't be normal, look how squiggly my 2x lower rear control arms are..
I set the adjustable control arms both side at -3 degrees of camber only but that enough fir a dailydriver. And wouldn't ya know it ? the rear end sits level now.. so ima let it sit over night and settle and test drive it somemore tomorrow and see if I need to adjust anything more or if I got it as good as I can and then it's time for it to get an alignment.
I also swapped on the alta intercooler I had onto this car just because the grs motorsport looks much better on my other car.. they perform identical actually. They're the 2x best air to air intercoolers I've tried yet and I've tried A BUNCH of different ones now.














 
  #119  
Old 06-14-2023, 04:54 PM
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What manner of terror befell those control arms?
 
  #120  
Old 06-14-2023, 05:43 PM
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Originally Posted by deepgrey
What manner of terror befell those control arms?
a fried clutch , bent control arms.... I'm thinking prior owner put the car through its paces befor trading it in...
 
  #121  
Old 06-15-2023, 03:47 AM
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Looks like the car was strapped down on a trailer or tow rig using the control arms.
 
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  #122  
Old 06-15-2023, 09:47 AM
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Enjoyed reading the progress. Just remember, if you ever take the bra off, it’s no longer Zorro, it’s Don Diego.
 
  #123  
Old 06-15-2023, 12:38 PM
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Originally Posted by MiniManAdam
Thx for the info.. very very interesting.. that red twincharged mini sure is cool under the hood.

Thats the old Fireball car, I was at a MINI Meet back in the day and saw it in 2006.

https://www.conceptcarz.com/vehicle/...-dragster.aspx






https://www.northamericanmotoring.co...hotthread.html




I saw this other car in person at Downtown Disney at the Ridemakerz Store back in the day

https://attractionsmagazine.com/ride...wntown-disney/



 
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  #124  
Old 06-16-2023, 12:31 PM
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  #125  
Old 06-30-2023, 02:23 AM
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Old header and midpie are removed and I'm having the Xforce collector welded together and a wideband bung put in.. omfg I'm sooooooooo ichy from that old header wrap going everywhere while taking off the old header. I tried my best to keep blowing it out under the car but it just continually snowed bits of fiberglass all over me. Lol my arms n legs what ever they touch feels like a cactus..I sat in the cold shower for like an hour hoping to rinse anything off I could..lol not much of a help as I lay here squirming around...
ah well.. it'll all be worth it once the new style headers on and it will sound better and pull abit better low end due to better header design..

 


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