Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain What a 2% Crank Pulley and 16% reduction pulley combo

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Old Apr 5, 2007 | 09:47 AM
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What a 2% Crank Pulley and 16% reduction pulley combo

what does a 2% crank pulley add a 16% reduction pulley? whats the 2% pulleyt for?
 
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Old Apr 5, 2007 | 09:55 AM
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Whats your question?
 
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Old Apr 5, 2007 | 10:04 AM
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the combo will provide the equivalent of 18% reduction pulley. The advantage is that the belt has more surface contact with the 16% pulley than if you just got an 18% reduction pulley. . . plus the 2% crank allows you to go from 16 to 18% reduction without changing your 16%, if that's what you already have.
Additionally, manufacturers (like ALTA) claim that the lighter crank pulleys are equivalent to reducing the car's weight by 100lbs.
 
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Old Apr 5, 2007 | 12:38 PM
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Regardless of what a pulley reseller may claim a 16% sc +2% crank is not the same as 18%. It increases the supercharger to crank speed by 21.43%. An understanding of math is critical for tuning!
 
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Old Apr 5, 2007 | 12:59 PM
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dmh - thanks for the clarification.

I was basing my response on comments like #814 and #823 on:
https://www.northamericanmotoring.co...=41766&page=33

So, is it your experience that adding a 2% crank to even a 15% reduction pulley will result in increasing supercharger speed by more than 19%?
 
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Old Apr 5, 2007 | 01:10 PM
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All of this is my experience and it is simply math. You can also get it all out of the Bosch Handbook.
15% w/2%=20%
19% w/2%=25.93%

There is more to pulleys than simply installing them. MINI had a good idea of when they made the JCW: it increases the supercharger to crank speed by 16.69%.
 

Last edited by dmh; Apr 5, 2007 at 01:13 PM.
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Old Apr 5, 2007 | 02:01 PM
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I see by the (15% w2%=20% supercharger overdrive compared to stock) and (19% w2%=25.93%) that you are modifying the pulley size based on the effect of belt thickness.
If you consider belt effect, (15% pulley = 17.65% SC overdrive)
(17% pulley = 20.48% SC overdrive)
So a 17% pulley turns th SC slightly faster that a 15% undersized SC pulley
with 2% oversized crank pulley.

I am not positive but I believe that the JCW pulley is 14.8% smaller than
stock. A 14.8% pulley = 17.37% SC overdrive.



Originally Posted by dmh
All of this is my experience and it is simply math. You can also get it all out of the Bosch Handbook.
15% w/2%=20%
19% w/2%=25.93%

There is more to pulleys than simply installing them. MINI had a good idea of when they made the JCW: it increases the supercharger to crank speed by 16.69%.
 
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Old Apr 5, 2007 | 02:27 PM
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I measured the JCW as 14.3% smaller than stock. Translation; 16.69%.
 
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Old Apr 5, 2007 | 02:58 PM
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the combo [16% + 2% crank] will provide the equivalent of 18% reduction pulley.
Maybe I'm missing something, but it seems to me that this statment is still true. I realize that 18% pulley increases crank speed by more than 18% -- but there's only a negligible difference from running a 16%+2% instead of an 18% (or a 15%+2% instead of a 17%).
 
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Old Apr 5, 2007 | 02:59 PM
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I flunked geometry class . Thanks for the clarification.
 
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Old Apr 5, 2007 | 02:59 PM
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Originally Posted by dmh
Regardless of what a pulley reseller may claim a 16% sc +2% crank is not the same as 18%. It increases the supercharger to crank speed by 21.43%. An understanding of math is critical for tuning!
An 18% pulley (if there were one on the market) would increase the supercharger speed by 21.95%, which is almost identical to what you get from the 16% + 2% combo.

So, while the advertised percent reduction in size of the pulley is NOT the same as the percent increase in supercharger speed, it *is* true that a 15% + 2% combo will result in almost-identical increase in supercharger speed as a 17% pulley alone. (20.00% versus 20.48%)

Likewise, a 16% + 3% combo will overdrive the supercharger by almost exactly the same amount as a 19% pulley used alone (22.62% versus 23.46%).
 

Last edited by ScottRiqui; Apr 5, 2007 at 03:02 PM.
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Old Apr 5, 2007 | 04:05 PM
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Originally Posted by dmh
Regardless of what a pulley reseller may claim a 16% sc +2% crank is not the same as 18%. It increases the supercharger to crank speed by 21.43%. An understanding of math is critical for tuning!
I was told that 2% crank pulleys were not an actual 2% larger, but larger in an amount to be equivalent to a 2% reduction on the original diameter supercharger pulley. Obviously this would still need to be adjusted depending on the actual sc reduction, but not as simple as 2% larger diameter crank pulley. Was this wrong information?
 
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Old Apr 5, 2007 | 05:07 PM
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WOW... they say you learn something new every day! Thanks guys... very good to know!

Doing my install next weekend on the 16% + 2% M7 Kit
 
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