Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Clubman (R55), Cooper and Cooper S(R56), and Cabrio (R57).

Cold Start Issues Database

Old Mar 15, 2010 | 10:39 AM
  #376  
sequence's Avatar
sequence
6th Gear
Joined: Aug 2004
Posts: 3,880
Likes: 3
From: Your Worst Nightmare :)
My tensioner was just replaced under SIM#11-02-07. Chain checked out fine. Tech had the car for a week while I was out of town and he said every AM it started fine, no noises. when I picked it up this AM it had not been started since sat, and it was much quieter than before, minus the faint ticktick of the DI. Let's hope this holds.

I was also told that if it reappears the full monty will be done, but my SA was confident that all will OK.
 
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Old Mar 15, 2010 | 04:48 PM
  #377  
Dwight Walhood's Avatar
Dwight Walhood
5th Gear
Joined: Mar 2009
Posts: 857
Likes: 0
From: San Marcos, CA
Just found out that BMW has issued yet another SIM for the tensioner debacle just 2 weeks ago. Had mine done a month ago and it's already making noises after 3K. BTW, the repair kit (SIM 110207) was listed on the dealers work sheet as "MISC BODY EQUIPMENT"!!!! Unbelievable.
 
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Old Mar 16, 2010 | 09:46 AM
  #378  
skippydog's Avatar
skippydog
3rd Gear
Joined: Oct 2009
Posts: 239
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Ohh man! So that means the last round of fixes didnt work and they have yet one more fix! Does anyone know what the newest kit contains for replacement parts?
 
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Old Mar 16, 2010 | 10:34 AM
  #379  
TheGeekGuy's Avatar
TheGeekGuy
4th Gear
Joined: Mar 2010
Posts: 413
Likes: 63
Model: MINI Cooper S Camden
Build Date: 2010
Miles: 1200+
Duration: 30 - 60 seconds
Frequency: Everyday in the morning until this week
RPM range: 1000 - 2500
Ambient Temp: 50 - 55
Oil: OEM

Any other relevant information:
Was a regular occurance until this week when the morning temperature went up (now 70+). I called the dealer the first time it happened and was told it's "normal". Decided to wait and see. I am going to insist they fix the issue when I take the car in.
 
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Old Mar 16, 2010 | 10:36 AM
  #380  
Dwight Walhood's Avatar
Dwight Walhood
5th Gear
Joined: Mar 2009
Posts: 857
Likes: 0
From: San Marcos, CA
Originally Posted by skippydog
Ohh man! So that means the last round of fixes didnt work and they have yet one more fix! Does anyone know what the newest kit contains for replacement parts?
I can't confirm, but was told it contains some kinda longer bolt. Perhaps to put more tension on the chain? BTW, is this one reason why BMW is switching to German made R56 engines?
 
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Old Mar 18, 2010 | 07:55 AM
  #381  
pillar's Avatar
pillar
5th Gear
iTrader: (1)
Joined: Jul 2007
Posts: 748
Likes: 1
From: MD
Model: r56 S manual
Build Date: 2008
Miles: 28k
Duration: 5-15 min
Frequency: cold days
RPM range: 1k to 2k
Ambient Temp: <50
Oil: oem

Just sent mine in to the dealership yesterday after two entire winters of this nonsense rattle. Had a video and everything but they said they couldnt do anything unless i left it over night and they heard it the next morning. Its freakin spring, of course its not going to rattle. As much as I wanted to just leave, figured I wasnt going anywhere so I let them take it for a night.
Got a call this morning and lil baxter rattled! Never been so excited to hear it. The car hasnt rattled since last month!
Question is, what exactly is involved with replacing the chain tensioner. Obviously the front bumper, fmic needs to go off. Anything else major? Im just worried because Im not to sure how competent the mechanics are and I want to look in the right places to see if they messed up.
 
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Old Mar 26, 2010 | 12:47 PM
  #382  
schatzy62's Avatar
schatzy62
OVERDRIVE
iTrader: (1)
Joined: May 2008
Posts: 5,483
Likes: 11
From: Gardner MA
Model: R55 S manual
Build Date: April 2008
Miles: 38k
Duration: 5-10 seconds normally never more than 15
Frequency: cold days
RPM range: 1k to 2k
Ambient Temp: <30
Oil: oem

Well that was until last Friday. Last Friday I had the car throw CEL's for misfire on all cylinders and the car ran very rough. Had car picked up by roadside assistance and the dealer delivered it back to me today.

Dealer replaced three valves valve seats and basically did a full valve job on the car. That is what i was told by the service department when they called to schedule the delivery back to me this morning.

Well the flatbed driver gets it off the truck and I go and start the car. It sounds horrible. Worse than I ever heard it before, and this time it does not stop. After 1-1/2 minutes it has reduced in volume but has not gone away. So I get in the car and drive it after a full warm up of about 5 minutes and over a mile drive it is no longer making the sound.

I was smart about this and recorded the sound so that I could e-mail it to the dealer. After the listened to it they are taking it back and going to fix it.

Why they did not do the tensioner when they had the thing apart I do not know but they surely will be doing it now.

It's to bad I have no place to put the sound file where you all can listen to it. It really sounded bad. I'll let you all know what the result is.
 
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Old Mar 30, 2010 | 10:03 AM
  #383  
OPC's Avatar
OPC
RATTUS Deserticus
Joined: May 2008
Posts: 1,579
Likes: 0
From: Chandler, AZ; aka Lesser Phoenix, aka BFE
Originally Posted by pillar
Question is, what exactly is involved with replacing the chain tensioner. Obviously the front bumper, fmic needs to go off. Anything else major? Im just worried because Im not to sure how competent the mechanics are and I want to look in the right places to see if they messed up.
Model: R56 S manual
Build Date: 12/2007
Miles: 33k
Duration: 1-2min
Frequency: intermittent when it moves less than 50ft and then sits overnight
RPM range: 1k to 2k
Ambient Temp: <50
Oil: Oem/Mobil 1

Mine's in for this today. Hopefully they won't balk at working with the Alta FMIC I installed...I didn't realize they had to go in through the front bumper to get to these components.
 
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Old Mar 30, 2010 | 10:31 AM
  #384  
oldMGguy's Avatar
oldMGguy
2nd Gear
Joined: Jan 2009
Posts: 142
Likes: 0
From: Florence, Oregon
To do the SIM-11-02-07 tensioner replacement, the techs go in thru the right front wheel well. Wheel and inner liner are removed, which exposes the engine front and tensioner access.
 
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Old Mar 30, 2010 | 12:26 PM
  #385  
OPC's Avatar
OPC
RATTUS Deserticus
Joined: May 2008
Posts: 1,579
Likes: 0
From: Chandler, AZ; aka Lesser Phoenix, aka BFE
Originally Posted by oldMGguy
To do the SIM-11-02-07 tensioner replacement, the techs go in thru the right front wheel well. Wheel and inner liner are removed, which exposes the engine front and tensioner access.
That's a relief. I wouldn't wish that "remove-and-reinstall" on my worst enemy. That Alta FMIC was a real bear.
 
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Old Apr 1, 2010 | 10:00 AM
  #386  
OPC's Avatar
OPC
RATTUS Deserticus
Joined: May 2008
Posts: 1,579
Likes: 0
From: Chandler, AZ; aka Lesser Phoenix, aka BFE
Ok, the MINI's home now with a new tensioner. We'll see if this does the trick.
 
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Old Apr 13, 2010 | 12:45 AM
  #387  
Germarican's Avatar
Germarican
2nd Gear
Joined: Mar 2010
Posts: 147
Likes: 1
From: Aurora, Colorado
So, will I be LUCKY enough to see this issue? I have an OCT 2009 Build Clubman S.
 
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Old Apr 13, 2010 | 08:35 AM
  #388  
skippydog's Avatar
skippydog
3rd Gear
Joined: Oct 2009
Posts: 239
Likes: 0
I would rather get the problem at this point then the alternative. I would like to have the replacement tensioner done for the piece of mind. Having a faulty component like that makes me a bit scared every time I am at WOT. I really don't want to have my new mini in for a head job.
 
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Old Apr 13, 2010 | 11:18 AM
  #389  
Dwight Walhood's Avatar
Dwight Walhood
5th Gear
Joined: Mar 2009
Posts: 857
Likes: 0
From: San Marcos, CA
Want tp pass on a nearly hard learned lesson about the death rattle. At 20K I thought I was OK until one AM I started up with the windows down! With them up, didn't hear it. Dealer repaired and after 5K all is well. If possible, I'd strongly suggest you get into a "windows down" AM start up routine. Especially if you're deaf as a post like me, LoL.
 
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Old Apr 16, 2010 | 04:25 PM
  #390  
PERNOR56's Avatar
PERNOR56
2nd Gear
Joined: May 2007
Posts: 70
Likes: 0
Good suggestion Dwight. I had my music up and never heard the noise until it was too late. Solution was a new engine under warranty.Been good ever since.
 
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Old Apr 17, 2010 | 01:57 PM
  #391  
johnarky's Avatar
johnarky
1st Gear
Joined: Apr 2009
Posts: 15
Likes: 0
From: Long Beach
Model: Cooper S manual
Build Date: January 2009
Miles: 14K
Duration: 1 minute
Frequency when it moves a short distance and then sits overnight
RPM range: 1k to 2k
Ambient Temp: 70
Oil: oem

Well, It just happened to me for the first time. I've known about this issue since right after I got the car and I was just waiting for it to happen. Well, it finally did and I called the dealer that same day. Took it in 2 days later. They just called and said they're replacing the tensioner (surprise surprise).
Hopefully it all works out well.
 
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Old Apr 18, 2010 | 04:24 AM
  #392  
Germarican's Avatar
Germarican
2nd Gear
Joined: Mar 2010
Posts: 147
Likes: 1
From: Aurora, Colorado
Hope this is the correct thread to post this question. When did they start applying the tensioner and timing chain fix at the factory. I have a late November build Clubman S and am wondering if I should be looking out for this. Thanks in advance.
 
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Old Apr 18, 2010 | 05:24 AM
  #393  
DrewN's Avatar
DrewN
6th Gear
iTrader: (1)
Joined: Mar 2008
Posts: 1,426
Likes: 0
From: New Brunswick, NJ
According to Motoringfile.com the last fix to this issue was released in January 2010, with it being implemented into production models March of this year.

http://www.motoringfile.com/2010/01/...problem-again/

Take it for what it is, because you're not going to see much of anything "official" on R56 cold start, MINI handles these on a "case-by-case" basis.
 
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Old Apr 19, 2010 | 09:47 AM
  #394  
flintdragon's Avatar
flintdragon
1st Gear
Joined: Sep 2009
Posts: 33
Likes: 0
I need to bring in my clubman S for this fix. What exactly should I be saying / asking for? I want to make sure they will be aware exactly what needs to be fixed and I'm not so sure myself at this point. The temperature is now warm so I doubt it is reproducible so. Hopefully they won't need to hear it first.

Thanks!
 
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Old Apr 19, 2010 | 11:44 AM
  #395  
Germarican's Avatar
Germarican
2nd Gear
Joined: Mar 2010
Posts: 147
Likes: 1
From: Aurora, Colorado
Where?

Where is the best spot to get a clear sound so I know what I'm looking for. I've seen a few Utube videos but I want to make sure I've got it straight.

Any help is appreciated.
 
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Old Apr 23, 2010 | 08:01 AM
  #396  
flintdragon's Avatar
flintdragon
1st Gear
Joined: Sep 2009
Posts: 33
Likes: 0
Originally Posted by flintdragon
I need to bring in my clubman S for this fix. What exactly should I be saying / asking for? I want to make sure they will be aware exactly what needs to be fixed and I'm not so sure myself at this point. The temperature is now warm so I doubt it is reproducible so. Hopefully they won't need to hear it first.

Thanks!
well crap, they are not going to fix it. Apparently they think the noise is normal (of course they aren't able to reproduce).
 
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Old Apr 23, 2010 | 08:12 AM
  #397  
Dwight Walhood's Avatar
Dwight Walhood
5th Gear
Joined: Mar 2009
Posts: 857
Likes: 0
From: San Marcos, CA
Originally Posted by flintdragon
well crap, they are not going to fix it. Apparently they think the noise is normal (of course they aren't able to reproduce).

In warm climates, the car has to sit at least 12hrs before the death rattle can be heard. Get a mechanic's stethascope ($5) and put the probe on the chain cover. If you hear anything but a steady whirring, the tensioner is going South! Had to force my "dealer" to let mine sit overnight to hear it rattle.
 
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Old Apr 23, 2010 | 08:45 AM
  #398  
flintdragon's Avatar
flintdragon
1st Gear
Joined: Sep 2009
Posts: 33
Likes: 0
Originally Posted by Dwight Walhood
In warm climates, the car has to sit at least 12hrs before the death rattle can be heard. Get a mechanic's stethascope ($5) and put the probe on the chain cover. If you hear anything but a steady whirring, the tensioner is going South! Had to force my "dealer" to let mine sit overnight to hear it rattle.
I need to bring back the car to get other things fixed (they have to order the parts). They said they will keep the car overnight to see if they can hear anything the next morning. I'm doubtful especially now that it is warmer.

One thing he mentioned was that the noise is just more of an annoyance than anything else. He assured me that if the problem is really there, there wasn't any long term detrimental side effects. Is that true?
 
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Old Apr 23, 2010 | 08:52 AM
  #399  
Dwight Walhood's Avatar
Dwight Walhood
5th Gear
Joined: Mar 2009
Posts: 857
Likes: 0
From: San Marcos, CA
Originally Posted by flintdragon
I need to bring back the car to get other things fixed (they have to order the parts). They said they will keep the car overnight to see if they can hear anything the next morning. I'm doubtful especially now that it is warmer.

One thing he mentioned was that the noise is just more of an annoyance than anything else. He assured me that if the problem is really there, there wasn't any long term detrimental side effects. Is that true?

FIND ANOTHER DEALER!!! The only "minor" long term problem is complete engine failure . I think our dealers are related.
 
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Old Apr 27, 2010 | 12:00 PM
  #400  
MDL8440's Avatar
MDL8440
1st Gear
Joined: Jan 2010
Posts: 36
Likes: 0
From: Dallas
Model: 2007 Mini Cooper S (R56)
Build Date: ---
Miles: 52,000
Duration: 30 seconds to 1 minute
Frequency: A minimum of three times a month

RPM range: 800 to 1,100
Ambient Temp: mid 60's
Oil: OEM

Any other relevant information:
I had my HPFP and fuel rail replaced at 49,730 and this issue still occurs. It is quite violent during the winter. I almost always start the car with the nose down as my parking spot at home and work are sloped that way.
 
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