Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain just installed madness water to air intercooler!

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Old Jan 3, 2007 | 10:46 PM
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just installed madness water to air intercooler!

Hey everyone!

I just finished up installing a minimadness water to air intercooler and I just want to say WOW! What a huge differnce! the differnce in temperture from the hot side to the cool side is astounding!!!

Why more people don't consider this when looking at 700-800 intercoolers is beyond me!

The kit is really well made and is pretty well thought out!

I guess here in hot as hell phoenix we need all of the help we can get!

one of the really neat things about the kit is that the water pump stays on for 5 minutes after you shut the ignition off!

The install was straight forward and easy! It takes some time, but it is well worth it!

Off to the dyno tomorrow to see what kind of gains if any were made. The car definetly feels stronger especially after repeated abuse!

Anyways, i just wanted to share a great product that is hardly ever talked about on NAM. George at madness was great to deal with, shipped everything promptly and answered all of my questions.
 
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Old Jan 3, 2007 | 10:50 PM
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Glad to hear someone on this board has installed one of these and can give some input! Remind me to bump this thread in June/July/August when the heat is really turned on out here.
 
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Old Jan 4, 2007 | 01:11 AM
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yeah I have been lookin at those babies! Seems like a solid product, keep us updated with how it is all working out!
 
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Old Jan 4, 2007 | 01:41 AM
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They are amazing! I went to a lapping day in the Seattle area this past summer and got to put my hand on the M. M. Water-to-Air IC that is on the MC"T" (turbo+335HP) just after running for 30minutes strong, and it was cool to the touch!
 
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Old Jan 4, 2007 | 05:31 AM
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Old Jan 4, 2007 | 05:34 AM
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Isellem, did you weight the components? Any idea how much weight is added?

Thanks!
 
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Old Jan 4, 2007 | 06:07 AM
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Originally Posted by isellem
...
want to say WOW! What a huge differnce! the differnce in temperture from the hot side to the cool side is astounding!!!
...
Based on the "!" factor, this is by far the best mod you can do! But, seriously, do you have measurements to back up this claim? I'll chuck my $900 DFIC and scoop if you can convince me what astounding really means, especially for a DD.

cheers,
 
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Old Jan 4, 2007 | 06:13 AM
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!
 
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Old Jan 4, 2007 | 09:08 AM
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Originally Posted by DrPhilGandini
Based on the "!" factor, this is by far the best mod you can do! But, seriously, do you have measurements to back up this claim? I'll chuck my $900 DFIC and scoop if you can convince me what astounding really means, especially for a DD.

cheers,
okay... well, now i have to respond in a similar fashion in which you posted.

If you can read... it says that i will be going to the dyno (today)

if you are looking for inlet outlet temps... go to there website... they have already done the boring sensor test!

CHEERS!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

almost forgot

astounding
adjective 1.so surprisingly impressive as to stun or overwhelm; "such an enormous response was astonishing"; "an astounding achievement";

a·stound
tr.v. a·stound·ed, a·stound·ing, a·stounds
To astonish and bewilder.
 
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Old Jan 4, 2007 | 09:13 AM
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Originally Posted by YakiMini
They are amazing! I went to a lapping day in the Seattle area this past summer and got to put my hand on the M. M. Water-to-Air IC that is on the MC"T" (turbo+335HP) just after running for 30minutes strong, and it was cool to the touch!

it does work really well. On the drive home i was driving aggressivley and when i got hom i popped the hood and felt both sides of the intercooler... one the left said for about a tenth of a second because my hand damn near melted off... and on the otherside, it was what i would call room temperature. Its a significant differnce.
 
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Old Jan 4, 2007 | 09:18 AM
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I find that the heat soak was a problem. On any given extended adventure, including just idleing long periods, the very small amount of water in the system was getting hotter and hotter. With outlet temps from 125-180 dependent on ambient temp and conditions (I saw two and change out temp on a hot day and hard running). For the most part a 100-110 degree temp drop from in to out was the usual. Extended time in use either hard driving or idle the number drop from there. Cooler weather locations and normal street driving it works better then stock, but not much better then GRS or GT top mount.

NOW consider the weight of the system and one more thing to go wrong/break (pump). Also, I did not drive my mini everyday and for the most part I found the 5 min run time was draining the battery, but I would just start the car to idle for a while and shut it off, not allowing for full charge time.

My 2 silver pieces.

Not a bad set up, just my experience. I working on a way to use the system (jacketed intercooler) in a different more efficient way before removing/replacing it with something else.:impatient
 
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Old Jan 4, 2007 | 09:25 AM
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Originally Posted by isellem
... they have already done the boring sensor test!
...
I don't need a lesson on dictionary definitions, but thanks anyway. And if you don't want to take sensor readings that's OK. I talked with a guy in Phoenix with the MM intercooler and he said it added 30HP to his MINI, so your dyno should provide another data point to his. I look forward to your report.
 
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Old Jan 4, 2007 | 09:56 AM
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Originally Posted by Spankinsum
I find that the heat soak was a problem. On any given extended adventure, including just idleing long periods, the very small amount of water in the system was getting hotter and hotter. With outlet temps from 125-180 dependent on ambient temp and conditions (I saw two and change out temp on a hot day and hard running). For the most part a 100-110 degree temp drop from in to out was the usual. Extended time in use either hard driving or idle the number drop from there. Cooler weather locations and normal street driving it works better then stock, but not much better then GRS or GT top mount.

NOW consider the weight of the system and one more thing to go wrong/break (pump). Also, I did not drive my mini everyday and for the most part I found the 5 min run time was draining the battery, but I would just start the car to idle for a while and shut it off, not allowing for full charge time.

My 2 silver pieces.

Not a bad set up, just my experience. I working on a way to use the system (jacketed intercooler) in a different more efficient way before removing/replacing it with something else.:impatient
Thanks for posting some real world info. The system's main minus is the small water supply as you mentioned. Add in the additional weight, install and cost and this just does not add up for me .
 
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Old Jan 4, 2007 | 10:23 AM
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I do think the system can work....just not the way it was intended....

Like Jurrasic Park... I spared no expensive on building the car...

And I have found this to be the most important, difficult part....

Florida being Hot and Humid does not help but I should/will be able to get it to work.... and with more water and LESS pump/hoses/rad and what not


and no added weight...hard to believe....?

Not really!

the SIMPLEST solution is almost always over looked.

My 1 small Gold piece.
 
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Old Jan 4, 2007 | 03:23 PM
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Originally Posted by DrPhilGandini
I don't need a lesson on dictionary definitions, but thanks anyway. And if you don't want to take sensor readings that's OK. I talked with a guy in Phoenix with the MM intercooler and he said it added 30HP to his MINI, so your dyno should provide another data point to his. I look forward to your report.
well... i don't think its going to add 30hp... but i think that it is defienlty going to keep losses to a minimum.

If you don't need a lesson in dictionary definitions than please stop asking for them.

On a more serious note... have you ever tested the DFIC? Have you done the boring sensor test? Have you messured pre and post boost? I have heard about a serious build up in pressure on the inlet side... but i havent seen it for myself... i was just curious
 
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Old Jan 4, 2007 | 03:41 PM
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Originally Posted by trackster
Thanks for posting some real world info. The system's main minus is the small water supply as you mentioned. Add in the additional weight, install and cost and this just does not add up for me .
I can't remember how much it weighs but it is probably around 10 pounds... that is a pure guess. The pump probably weighs about 1 pound, the heat exchanger probably is 3-4 pounds, there is a little less than a gallon of fluid so thats probably 5-6 pounds... and then we have hose... thats it... its probably right around 10 pounds with fluid. I don't see the potential weight gain as a problem


You can tell the car runs much more consistantly now.

Unfortunately I wasn't able to get into the dyno today. They didn't have room to squeeze me in today. I will keep you posted of gains.

again... you can always go to www.mini-madness.com for your real world info...
 
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Old Jan 4, 2007 | 07:28 PM
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Being in AZ myself, I am interested in the whole water IC question. Randy Webb and I had a long talk about it when he was here last January. Basically we have a somewhat unique setting in being hot here in the summer, which obviously is gonna decrease the charge density and overall power as the ambient is so high.

But the advanatge of water IC-ing is the resistance to heat soak compared to and air IC setup. When it is REALLY hot like it is here though, the water gets damn hot quickly! And then it has a tendency to retain that heat as water doesn't cool as quickly as air.

Now offsetting this in AZ for air IC systems is the lack of humidity allowing for a water misting system to have significant effects on overal temp delta.

What would be interesting, and what Randy and I ultimately decided would be cool to test, would be a water-air vs a air-air with a misting system in th dead of an AZ summer........not that we ever found the time to do it!
 
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Old Jan 4, 2007 | 09:10 PM
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Originally Posted by isellem
On a more serious note... have you ever tested the DFIC?
https://www.northamericanmotoring.co...ad.php?t=84928

https://www.northamericanmotoring.co...ad.php?t=86852

https://www.northamericanmotoring.com/forums/showthread.php?t=82488

Dr. Phil get around...
 
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Old Jan 4, 2007 | 09:12 PM
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Originally Posted by AZMCS
Being in AZ myself, I am interested in the whole water IC question. Randy Webb and I had a long talk about it when he was here last January. Basically we have a somewhat unique setting in being hot here in the summer, which obviously is gonna decrease the charge density and overall power as the ambient is so high.

But the advanatge of water IC-ing is the resistance to heat soak compared to and air IC setup. When it is REALLY hot like it is here though, the water gets damn hot quickly! And then it has a tendency to retain that heat as water doesn't cool as quickly as air.

Now offsetting this in AZ for air IC systems is the lack of humidity allowing for a water misting system to have significant effects on overal temp delta.

What would be interesting, and what Randy and I ultimately decided would be cool to test, would be a water-air vs a air-air with a misting system in th dead of an AZ summer........not that we ever found the time to do it!
Yer makin' me itch for the Alta diverter
 
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Old Jan 4, 2007 | 09:52 PM
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Originally Posted by SayGoodbye
Yer makin' me itch for the Alta diverter
hehehehe. Should work wonders here in AZ.
 
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Old Jan 4, 2007 | 10:22 PM
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Originally Posted by AZMCS
Being in AZ myself, I am interested in the whole water IC question. Randy Webb and I had a long talk about it when he was here last January. Basically we have a somewhat unique setting in being hot here in the summer, which obviously is gonna decrease the charge density and overall power as the ambient is so high.

But the advanatge of water IC-ing is the resistance to heat soak compared to and air IC setup. When it is REALLY hot like it is here though, the water gets damn hot quickly! And then it has a tendency to retain that heat as water doesn't cool as quickly as air.

Now offsetting this in AZ for air IC systems is the lack of humidity allowing for a water misting system to have significant effects on overal temp delta.

What would be interesting, and what Randy and I ultimately decided would be cool to test, would be a water-air vs a air-air with a misting system in th dead of an AZ summer........not that we ever found the time to do it!
you are more than welcome to check it out in person if you are ever in the neighborhood. I think you will be pleasantly surprised. I know that today it made an improvement over the stock intercooler today.

I guess seeing will have to be believing...
 
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Old Jan 4, 2007 | 10:34 PM
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Originally Posted by isellem
you are more than welcome to check it out in person if you are ever in the neighborhood. I think you will be pleasantly surprised. I know that today it made an improvement over the stock intercooler today.

I guess seeing will have to be believing...
Mucho agreeance! I want to see it and believe it in July

Where's the neighborhood?
 
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Old Jan 4, 2007 | 10:37 PM
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Hey thanks for the info, can not wait to see what the Dyno has to say. Keep us (me) posted.
How long did the install take?
Agan thanks.
Happy Motoring.

- KP
 
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Old Jan 4, 2007 | 10:53 PM
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Originally Posted by isellem
you are more than welcome to check it out in person if you are ever in the neighborhood. I think you will be pleasantly surprised. I know that today it made an improvement over the stock intercooler today.

I guess seeing will have to be believing...
I would love to see it in person! Not trying to beat up on you, just bringing up an interesting conversation and a twist on the topic. I had always worked under the assumption that due to the greater capacitance of water it would always be a better setup to have air-water.

Just food for thought, for us in the desert!

BTW, did you do the install? How much of a pain in the neck was it?
 
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Old Jan 4, 2007 | 11:24 PM
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Originally Posted by AZMCS
I would love to see it in person! Not trying to beat up on you, just bringing up an interesting conversation and a twist on the topic. I had always worked under the assumption that due to the greater capacitance of water it would always be a better setup to have air-water.

Just food for thought, for us in the desert!

BTW, did you do the install? How much of a pain in the neck was it?
ehh.. this is what NAM is known for... there are product nutswingers and then there are the sensor geeks... and then there are like 4-5 racers... the racers car about results... the sensor geeks care about 1 or 2 degrees etc... but don't really race there cars... they just drive spiritedly and then the product nutswingers buy there products from one manufacturer and then once they purchase it... they are convinced that they are the best products on the face of the planet and everyone else is wrong... like i said its NAM... I expect it... LOL bu somehow i can't stay away! LOL

you are welcome to see it... im sure we can arrange some sort of meeting with you when you are in the valley.

the install wasn't difficult at all... just time consuming. I guess i would say that a pulley install is more difficult and requires more complicated tools and process... The intercooler takes longer to instal but is less demanding if that makes any sense at all.
 
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