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ND's MCS R53 JCW build/progress

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Old Mar 15, 2021 | 05:18 AM
  #126  
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Thanks man, I will try something else for a next post with images. The method now uses scripts, which might pose a (performance) problem
 
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Old Mar 25, 2021 | 06:45 AM
  #127  
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Spend a couple hours stretched over 2 evenings to remove the shifterbox to upgrade to a short shifter, only to find out that the part doesn't fit....AHHHHHHHHHH

It looks like I have a R56 shifter? It has the bigger ball and also the arm is thicker and the bottom ball is bigger. Fresh coat of lube, replaced the rubber bushings with the aluminium bushings and put everything back together (so 3 evenings in total lol)



Also the first time I used my ramps, they worked like a treat. Currently riding on temporary R87 wheels, as I probably have a new set of wheels upcoming weekend. More on that when we arrive there.

 
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Old Mar 25, 2021 | 08:22 PM
  #128  
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The shifter assembly was changed in late 2003, and the two aren’t compatible. You probably bought a short shift kit for an early car.
 
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Old Mar 26, 2021 | 02:43 AM
  #129  
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Aha! Off course, the compatibility which is listed by sellers is not always correct. And this particular one should have been compatible with LCI cars (but its not!).

I saw this one for 2000-2003 cars



And this one for 2004-2006. Notice the difference in angles? I thought that was the difference, but I was wrong.



Now that I search again on eBay, i see correct options, something I didnt see before. Strange...

https://www.ebay.com/itm/233892588845
https://www.ebay.com/itm/123586640007
https://www.ebay.com/itm/273263158521
 
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Old Mar 26, 2021 | 04:02 PM
  #130  
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After the fiasco with the short shifer, it was time for some success I noticed this thread about an easy bolton upgrade and gave it a try > https://www.northamericanmotoring.co...ttle-body.html

30 Euros inc shipment is a bargain! Left the BMW TB, right the OEM JCW TB









Differences:

Intake side (inside diameter)
OEM JCW: 60mm
BMW 13541439580: 66mm
Difference: 6mm

Intake side (outside diameter)
OEM JCW: 68mm
BMW 13541439580: 74mm
Difference: 7mm

Outgoing side
OEM JCW: 60mm
BMW 13541439580: 65mm
Difference: 5mm











 
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Old Mar 26, 2021 | 04:04 PM
  #131  
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And this is the finished product. Unfortunately, there is curfew in the Netherlands, so I will test it over the weekend.





And for comparison, the before situation.

 
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Old Mar 26, 2021 | 04:43 PM
  #132  
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Good find!
 
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Old Mar 27, 2021 | 10:30 AM
  #133  
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Tested the car today, happy to report that max pressure has been raised with 0.1 BAR by adding the bigger throttle body (1.1 > 1.2 BAR at redline). Bang for buck level is high!
 
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Old Mar 28, 2021 | 12:16 PM
  #134  
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Made a litte trip today to pick up some new wheels, Japan Racing JR3 in 16x7. They weigh 6.6kg, which is very light

Went to the barber yesterday after 4 months, so a mandatory selfie was made again :P



Sneak peak



Weighed them, with Vredestein Snowtrac 3 winter tyres in 195/55/16, they only weigh 13.12 kg



Weighed the R87 again with 175/60/16 tyres and they only weigh 13.80kg



I weighed them before with 205/55/16 tyres and they weighed 15.32kg



The big difference with the Team Dynamics (18kg) is 5 kg per corner in unsprung weight, which is major difference!



Made some pics with the DSLR.







Very happy with them!
 
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Old Mar 28, 2021 | 01:52 PM
  #135  
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Also took the liberty to create a new video, enjoy!

 
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Old Apr 10, 2021 | 02:37 PM
  #136  
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Small update, replaced the old Japan Racing hubcap with new RAYS hubcaps. The red ties in great with the red/black theme I have going. Also, the Japan Racing JR3 is a copy of the well known Rays Engineering Volk TE37 wheel, so its a bit of an hommage



Before



And after

 
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Old Apr 10, 2021 | 02:54 PM
  #137  
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I just found out the Gravity exhaust drones quite a bit on the highway, which sucks...I added Noico Solutions aluminium butyl anti drone mats to see if that would solve it.



Starting situation



Work in progress. Finally did the boot lid, boot and under the backseat. The rest of the material will be applied in the doors (later).



Did a small test run, makes quite a difference. But unfortunately, the drone on the highway is still there. So I will probably get another exhaust...
 

Last edited by nd-photo.nl; May 3, 2021 at 07:58 AM.
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Old Apr 10, 2021 | 03:02 PM
  #138  
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And after a good wash, the boot decided it didnt want to open anymore. Almost bought a new boot lid switch (100 euros), but searched and found a thread here, which fixed my issue > https://www.northamericanmotoring.co...utton-fix.html

Micro switch in "off" position



Micro switch in "on" position



Work in progress

 
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Old Apr 11, 2021 | 08:25 AM
  #139  
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LOVE those wheels man! Best setup I've seen on your car so far! I currently have the rear seat out of mine because I've been hauling a lot of crap for work. It's crazy how much just having seats quiet it down.


I see you got the PC680 in! Let me know how it works out, I still have the Braille to install in mine.
 
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Old Apr 11, 2021 | 12:16 PM
  #140  
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I also love these wheels! I wanted the known ET20 (deep dish) setup, but to be honest, this looks just as nice. Very happy with the "filled" wheel look with the 294mm discs.

The PC680 works great! Zero issues so far, you will only need to work out how to fasten the battery down tight as their is a height difference with the normal battery. I use the car 1 or 2 times a week.
 
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Old Apr 12, 2021 | 04:32 PM
  #141  
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Originally Posted by nd-photo.nl
I also love these wheels! I wanted the known ET20 (deep dish) setup, but to be honest, this looks just as nice. Very happy with the "filled" wheel look with the 294mm discs.

The PC680 works great! Zero issues so far, you will only need to work out how to fasten the battery down tight as their is a height difference with the normal battery. I use the car 1 or 2 times a week.

The first set of aftermarket wheels I had on my car were et20. They rubbed. I had a 205/60 tire though. May have been ok with a 50 series.

And I have the fancy aluminum Braille mount. So I'm good there. I also use mine daily, high miles so maintaining a charge should be a non issue. Actually the 14th (Wednesday) will be the one year anniversary of purchase. I've put over 40,000 miles on it so far! Or 64,374 kilometers 😯
 
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Old Apr 12, 2021 | 05:12 PM
  #142  
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Originally Posted by nd-photo.nl
I just found out the Gravity exhaust drones quite a bit on the highway, which sucks...I added Noice Solutions aluminium butyl anti drone mats to see if that would solve it.



Starting situation



Work in progress. Finally did the boot lid, boot and under the backseat. The rest of the material will be applied in the doors (later).



Did a small test run, makes quite a difference. But unfortunately, the drone on the highway is still there. So I will probably get another exhaust...
It's still there due to the critical areas not being adressed with the material.

Here are some photos of what I did, and do it as if sealng out water, leave no area open and overlap the pieces of dynomat a bit.

There are two rear flaps behind bumper cover purposely designed into the area above the tips of the exhaust to bring in the sound. ( These type of vents are there typically to help eliminate cabin pressure ) but were put in this specific area of exhaust for that reason ) Got that from a BMW / MINI engineer.



Need to pop off the rear inner panel. #2. You will see two rubber flaps in the body of the car that correspond with the openings in this rear panel. Just seal up the back of this panel with the dynamat and don't worry. I did this a long time ago with no issues except drastically reducing the exhaust note......





Then take off the hatch inner panel and do the rear hatch. Try not to brake any clips



Then enjoy the peace and tranquility of the car stereo once again, or just talking on your cell phone....
 
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Old Apr 13, 2021 | 01:30 AM
  #143  
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Nice, I will try this out asap. I noticed the gaps. Also stuck some material in that area, but left the holes open as I thought they were for the cabin pressure thing.

Thanks a lot for sharing!
 

Last edited by nd-photo.nl; Apr 13, 2021 at 04:42 AM.
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Old Apr 13, 2021 | 02:30 PM
  #144  
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I had this



And I added this



I had to remove the cloth sound insulation which was already on the hatch inner panel. I also added sound insulation over the 2 big holes behind the inner panel. Is that ok, or should I only do insulation on the inner panel itself?

I have driven it a little, and the drone has been reduced significantly. It was too busy to do a proper test, will try again soon. Thanks again Eurotrasher!
 
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Old Apr 16, 2021 | 04:51 PM
  #145  
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Had to wait 2 weeks, but then it was finally delivered!

Front and back carbon strut bars from M2 Motorsport. They look absolutely amazing I found out later that the carbon front strut is not intended to be used on a R53, but I will use it anyway. The top cap of the ECU does not fit anymore, but I will make that work.

Good upgrade, less bodyroll can be felt for sure.

Front: https://www.m2motorsport.co.uk/cgi-b...%2Ehtml#SID=49

Rear: https://www.m2motorsport.co.uk/cgi-b...%2Ehtml#SID=49






Nice carbon weave





Backseats can be used normally









Frontside upgraded





 

Last edited by nd-photo.nl; Jul 8, 2021 at 07:43 AM. Reason: M7 Tuning was M2 Motorsport
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Old Apr 18, 2021 | 05:20 AM
  #146  
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God dam M7 makes some beautiful parts!!! Looking good man.
 
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Old Apr 22, 2021 | 03:39 AM
  #147  
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Got me some new summer tyres, Maxxis Premitra HP5. Decided to go with something completely different, the tyrereviews youtube review from not too long ago sold it for me. Also they are quite cheap, so a perfect opportunity to try something new.

I went with 205/45/16 instead of the 195/55/16 winter tyres which were fitted (and 10 years old btw!). Looks very good on the wheel, but the car needs to be lowered, as it looks like I'm driving with high travel suspension now haha





For the people who are unaware what the yellow circle and red dot mean, check > https://www.toyotires.com.au/news/seeing-spots

 
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Old Apr 23, 2021 | 03:38 AM
  #148  
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Weighed the wheels again , which resulted in 13.52kg. Nice and light, just a tad bit heavier than the 10 year old worn Vredestein Wintrac 3 tyres (13.1kg). Happy with the results!

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Performed a double check, because I couldnt spot the counterweights. I was happy to find out it only needed so little weight, plus the tire guy hid them behind the spokes for a clean look!



New Maxxis Premitra HP5 has 7.5mm profile depth, which is good



And added some diffuser fins on the rear plate. Nice Aliexpress mod





 
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Old Apr 23, 2021 | 04:09 AM
  #149  
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Originally Posted by nd-photo.nl
I also added sound insulation over the 2 big holes behind the inner panel. Is that ok, or should I only do insulation on the inner panel itself?

I have driven it a little, and the drone has been reduced significantly. It was too busy to do a proper test, will try again soon. Thanks again Eurotrasher!
Just doing the two holes alone will help for sure. I did the rear panel because they are inexpensive and can easily go back to stock.

These two areas ( hatch and rear lower panel in boot ) help significantly with reducing the decible level of exhaust note.
 
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Old Apr 23, 2021 | 04:51 AM
  #150  
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I covered the holes from the boot and it already helped a lot (I would say 70-80%)! I will probably do it again and put some foam behind it and close it again with the alubutyl. Thanks again!
 
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