Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Crankshaft Pulley = really Bad idea...

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Old Nov 7, 2005 | 11:50 AM
  #76  
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"Just because it is there doesn't mean it is needed. There are too many design parameters for the engineers to consider other than longevity and performance to make that blanket statement."

What you said in your statement before this one makes perfect sence. The problem I have with this one statement is this...

Engineers don't do things for no specific reason, It's there for a REASON. Otherwise why are they wasting the money? Making something 5.5-lbs costs more than making something thats 1-lb. There had to be some reason, not just a blanket statement, they did it because they did it type thing.

I'm sure your right though and i'm not saying it, I'm uniformed and am happy to say that, I'm asking questions because I DON'T UNDERSTAND. Engineering wise the damper is there for a specific reason.
 
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Old Nov 7, 2005 | 11:55 AM
  #77  
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Originally Posted by isellem
BMW designed it with one... it probably needed it... they don't usually make stuff just to make stuff...
It's a statistical thing. Not every car will explode without a balancer but some will due to an unlucky combination of tolerances that produces resonant harmonics... leading to vibration induced metal fatigue, increased wear, or a bolt loosening somewhere. I believe that bean counters at the car manufacturers have very carefully weighed the couple dollars per car it costs them to outfit balancers against the expected warranty claims within the 36,000-50,000 miles they'll cover the cars for. And they decided to spend the money.

General Motors is most famous for penny-pinching engineering, and even they used balancers on pretty much everything that spun over 4000rpm. The low-revving V8 engines that did not come so equipped all had cast cranks... those internally damp vibration better than forged cranks which "ring" and efficiently transfer vibration elsewhere. (In those olden days the distributor was driven off the camshaft and uncontrolled vibration there caused timing to fluctuate wildly; a phenomenon known as "spark scatter." Engines without dampers were known to wear their timing chains faster and experienced this sooner... usually *just* out of warranty. Damn those bean counters are good.) Every 18-wheeler is also equipped with a balancer even though those engines do not go over 2000rpm; but then those are designed to give over 500,000 miles of service.

Accessories cause vibration, which is why most modern engines now have them solidly bolted close to the engine instead of using vibration-amplifying brackets anymore. Without a damper, those supercharger pulsations will be transmitted all the way through the engine to the flywheel before being damped. Which brings up an interesting point--each damper design operates best at a particular frequency and amplitude, so if the engine is modified to operate outside those limits, the factory damper may no longer do anything. Harmonic dampers do the same job as shock absorbers, and we know those are not all equivalent either.
 
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Old Nov 7, 2005 | 12:45 PM
  #78  
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huh!! l00ks like we are finally gettin' sumwhere....

Originally Posted by BFG9000
It's a statistical thing. Not every car will explode without a balancer but some will due to an unlucky combination of tolerances that produces resonant harmonics... leading to vibration induced metal fatigue, increased wear, or a bolt loosening somewhere.

Accessories cause vibration, which is why most modern engines now have them solidly bolted close to the engine instead of using vibration-amplifying brackets anymore.
Without a damper, those supercharger pulsations will be transmitted all the way through the engine to the flywheel before being damped. Which brings up an interesting point--each damper design operates best at a particular frequency and amplitude, so if the engine is modified to operate outside those limits, the factory damper may no longer do anything. Harmonic dampers do the same job as shock absorbers, and we know those are not all equivalent either.
=0)
 
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Old Nov 7, 2005 | 01:11 PM
  #79  
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Flyin':if you can reach this guy, he might have an opinion; his forum is closed but his site is open and he may be e-mailable. Larry is the man and has built many four bangers.

www.theoldone.com
 
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Old Nov 7, 2005 | 01:22 PM
  #80  
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Originally Posted by BFG9000
Accessories cause vibration, which is why most modern engines now have them solidly bolted close to the engine instead of using vibration-amplifying brackets anymore. Without a damper, those supercharger pulsations will be transmitted all the way through the engine to the flywheel before being damped. Which brings up an interesting point--each damper design operates best at a particular frequency and amplitude, so if the engine is modified to operate outside those limits, the factory damper may no longer do anything. Harmonic dampers do the same job as shock absorbers, and we know those are not all equivalent either.
I'm not getting the underlined portion, are you talking about the damper in the crank pulley or something else? I mean this seriously since others on here have been being sarcastically negative about everything.
Originally Posted by Greatbear
Ideas:
Necessity of a damper on I-6 engines due to long, flexible crankshafts rather than a short, stout crank in an engine with close bore centers, like the 1.6.

The act of installing a pulley of any type will act as a tuning device changing (lowering) the harmonic frequency of the 1.6, and will having a typical aluminum lightweight pulley on the engine work adequately as a 'damper' in the higher rev ranges to the point where it becomes a non-issue. Today 01:00 PM
Will you please clarify what you mean. I think you have great info I could not understand it. By I-6 did you mean 1.6? In other words please elaborate.
I'm glad that we actually have some additions that are something besides flaming, it's gets annoying when you have a bunch of people that have no scientific or physical evidence of a need or non need of something and try to battle it out with words. I really think everyone on here needs to give an apology, i have lost alot of respect for some of you, and in my opinion if everyone, including me, weren't acting like children, the moderators wouldn't be needed. So I will deliver my apology right now, I HOPE OTHERS WILL FOLLOW!

I'm sorry if I have offended, degraded, flamed, owned, and/or upset anyone in any of my posts in this thread.

Thank You

Mike aka "Chili"
 
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Old Nov 7, 2005 | 01:56 PM
  #81  
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Originally Posted by ChiliCooperS
I'm not getting the underlined portion, are you talking about the damper in the crank pulley or something else? I mean this seriously since others on here have been being sarcastically negative about everything.
Yes, and supercharged cars with a Gilmer (cogged) belt drive will actually break things right now without a crank pulley damper. The generated torsional forces have to go somewhere to be dissipated, and that somewhere is the flywheel at the back of the engine where they are absorbed. In the meantime the whole crank is twisting back and forth like an oscillating spring from the loads imposed by the cam drive, accessories and supercharger on the front. It's hard for some to understand how such relatively small vibrations can be so destructive when there are also really strong power pulses (combustion events) going on, but it's the high frequency and constructive interference at particular rpms that does it.

The Tritec may well have been engineered to avoid these constructive frequencies (at least in stock form) and prevent bolts from working loose even without a balancer (though there are a bunch of threads where people complain their lightweight pulley bolt keeps loosening up) but BMW didn't want to gamble. I guess everything can be summed up by Clint Eastwood as... "well do ya feel lucky, punk?" Do ya?
 
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Old Nov 7, 2005 | 02:00 PM
  #82  
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So... what? Are you saying the dampened pulley that is stock on the car is good, bad, or indifferent?
 
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Old Nov 7, 2005 | 02:06 PM
  #83  
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Hey Mike, I6 means an inline 6 cylinder engine, ala BMW 6. So he's referring to the length of the crank for an inline 6 versus an I4, or inline 4 like we have in our MINI's.
 
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Old Nov 7, 2005 | 02:06 PM
  #84  
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Originally Posted by ChiliCooperS
So... what? Are you saying the dampened pulley that is stock on the car is good, bad, or indifferent?
I'm saying it must be matched to the vibrations it will encounter to work. BMW engineers probably matched it pretty well to the engine in stock form.

It's the same as saying stock shocks don't work well with race springs, but work fine with the stock springs they were designed for.

Previous discussion here: https://www.northamericanmotoring.co...d.php?t=46574&
 
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Old Nov 7, 2005 | 02:17 PM
  #85  
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Read posts #53-70 on this thread: https://www.northamericanmotoring.co...t+crank+pulley
There is more thank enough meat there to address this question, including 'The Word' from a Tritec engineer.

P.S. Pay particular attention to post #69. :smile:
 
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Old Nov 7, 2005 | 03:48 PM
  #86  
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A Cabal! Can I join?!?!

Originally Posted by jlm
we three are the cabal of confusion, eh?
I always wanted to be a member!

Matt
 
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Old Nov 7, 2005 | 04:17 PM
  #87  
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we will let you in on the heisenberg principle
 
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Old Nov 7, 2005 | 04:23 PM
  #88  
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I've modified my car to where the stock crank is no longer working as intended for the stock engine. From my calculations, I now need crank pulley that is 2% larger, and about 87.5% lighter in order dampen properly, with my mods.

The number crunching was intense... it covered the back of several envelopes... which are now in the Buck Stove, unfortunately.
 
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Old Nov 7, 2005 | 04:25 PM
  #89  
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I guess that means...

Originally Posted by jlm
we will let you in on the heisenberg principle
That you can know either when or where the meetings are, but not both!

Matt
 
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Old Nov 7, 2005 | 04:27 PM
  #90  
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Yeah, but Tony....

Originally Posted by TonyB
I've modified my car to where the stock crank is no longer working as intended for the stock engine. From my calculations, I now need crank pulley that is 2% larger, and about 87.5% lighter in order dampen properly, with my mods.

The number crunching was intense... it covered the back of several envelopes... which are now in the Buck Stove, unfortunately.
we all know that the math was to prove to your wife that getting the Alta pully really is better than paying the cable bill!

And the crank not working as intended in the motor? What, is it going in and out instead of round and round?

Matt
 
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Old Nov 7, 2005 | 04:42 PM
  #91  
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Originally Posted by TonyB
I've modified my car to where the stock crank is no longer working as intended for the stock engine. From my calculations, I now need crank pulley that is 2% larger, and about 87.5% lighter in order dampen properly, with my mods.
Can you share the mods you have done to get to this point?
 
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Old Nov 7, 2005 | 05:37 PM
  #92  
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Originally Posted by xtremepsionic
If that is the case, the point OldRick made seems pretty valid. Basically you will remove any dampening effects of the stock pulley when you install an aftermarket one.

However, I don't recall ever seeing a post from a Cooper S owner complaining about a blown engine or a crack crankshaft from a pulley.
I had an alta 2% on my car until I threw a rod through my block. Not sure if it was from the pulley but I did loose an engine.
 
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Old Nov 7, 2005 | 06:04 PM
  #93  
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Time will tell

Originally Posted by TonyB
I've modified my car to where the stock crank is no longer working as intended for the stock engine. From my calculations, I now need crank pulley that is 2% larger, and about 87.5% lighter in order dampen properly, with my mods.

The number crunching was intense... it covered the back of several envelopes... which are now in the Buck Stove, unfortunately.
Did you calculate in the pulsating renascences the supercharger imparts to the shaft and pulley?

I wonder if there really isn't more evidence but it has yet to be revealed i.e. pulleys walking off, belts breaking.
A couple of indicators possible would be, oil analysis at regular intervals to see if bearings are showing wear earlier. Or a vibration frequency monitor on the engine block like a knock sensor to log changes with and without the solid pulley.
 
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Old Nov 7, 2005 | 06:09 PM
  #94  
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Really sorry to hear that

Originally Posted by minicoop78
I had an alta 2% on my car until I threw a rod through my block. Not sure if it was from the pulley but I did loose an engine.
Is anyone performing a post mortem tear down to determine the cause?
 

Last edited by norm03s; Nov 7, 2005 at 06:11 PM. Reason: Remove formatting
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Old Nov 7, 2005 | 06:15 PM
  #95  
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Originally Posted by minicoop78
I had an alta 2% on my car until I threw a rod through my block. Not sure if it was from the pulley but I did loose an engine.
That's the second post from you on this with no real info - can you please elaborate? Were you running a 19% pulley? How many miles on the motor? Any oiling issues? Any water involved? etc?

I'd also like to see pics of the block and the subsequent teardown - I love post accident analysis!

Thanks!
Randy
 

Last edited by RandyBMC; Nov 7, 2005 at 06:18 PM.
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Old Nov 7, 2005 | 06:23 PM
  #96  
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Originally Posted by macncheese
Glad to see you've changed your mind.
I haven't, I was being cynical because my engine hasn't self-destructed yet.
 
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Old Nov 7, 2005 | 07:23 PM
  #97  
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this is who i wuz talkin' about, he stated he wuz feelin' EXTRA "resonance/rattle"..

since install! (pulley)
any werd from this guy yet?
Originally Posted by SteveS
I posted this in another thread:

"I had the 2% alta crank pulley installed with new stock belt on my 2003 MCS. Car already had 15% alta pulley. Since the install I have noticed low rpm resonance/rattle when I let clutch out in first at light throttle, and also when I lug engine at low rpm, like when I don't downshift coming into the drive. Also at idle I notice a little more rumble/ vibration. Nothing drastic. However, it is definitely present, and it definitely is a resonance at a low rpm. There are no problems with higher rpm. in fact, if you never idled or had to get going in first, there would be no need for the crank damper. I'm going to get new crank bolt and install at proper torque as I have my doubts about shop that installed it. However, if that does not cure the resonance, it's coming off and I'll put on the 2005 stock damped pulley."

Since posting the above I checked with the shop that did it and they volunteered that they tightened the bolt to 85 ft. lbs, which is correct torque. I think I'm going to revert to the newer factory damped crank pulley. The added roughness and vibration can't be good for the engine. It must just be my particular vehicle as noone else seems to notice any change in their car. Drat it, as there is a detectible improvement in power/acceleration and I was hopeful there would be no downside to the mod.
I just wish someone would explain where I went wrong and what I can do to fix the problem without changing out the Alta pulley.
 
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Old Nov 7, 2005 | 07:39 PM
  #98  
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Originally Posted by SteveS
If anyone has a spare 2005 (newer 5 lb version) factory crank pulley laying around (lying around?) can I have it?
I was able to purchase a used one from Randy Webb after he replaced it with one of the Alta units. Eric at Helix or one of the other vendors may have some on hand as well.
 
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Old Nov 7, 2005 | 07:59 PM
  #99  
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This should be fairly obvious, but the recollection of one unofficial casual telephone conversation with one engineer doesn't mean diddley-poop as to the need for a damper on a crankshaft pulley.

Apparently BMW's engineers didn't have the same conversation, since they chose to build a vibration damper into their version of the pulley.

IMHO, BFG9000's comments are one of the few rational comments on this topic in the past two days:
It's a statistical thing. Not every car will explode without a balancer but some will due to an unlucky combination of tolerances that produces resonant harmonics... leading to vibration induced metal fatigue, increased wear, or a bolt loosening somewhere. I believe that bean counters at the car manufacturers have very carefully weighed the couple dollars per car it costs them to outfit balancers against the expected warranty claims within the 36,000-50,000 miles they'll cover the cars for. And they decided to spend the money.
 
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Old Nov 7, 2005 | 08:32 PM
  #100  
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Originally Posted by OldRick
...the recollection of one unofficial casual telephone conversation with one engineer doesn't mean diddley-poop as to the need for a damper on a crankshaft pulley.
Why? Do you have a problem trusting the people that designed the engine?
 
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