Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Clubman (R55), Cooper and Cooper S(R56), and Cabrio (R57).

Stuck Fuel Door / Gas Cap

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Old Dec 25, 2012 | 08:33 PM
  #1  
Garconis's Avatar
Garconis
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From: New York
Stuck Fuel Door / Gas Cap

I have a 2009 Mini Cooper S hardtop with 48,000 miles. Gas meter got into the red today, so decided I'd get some gas even though it was Christmas. But for the first time, I had this issue:

Turned the car off as usual, but left the key in the ignition (though, ejected). Went to open the fuel door (the silver door/cap before the actual gas cap) but it was "stuck". I thought that was odd, because I could have swore I even filled up my car once while it was running. I wasn't ware that there was a locking mechanism on the fuel door. So I put the key fully into the ignition and took it back out with me this time. Still, the fuel door was stuck shut. So I somewhat forcefully opened the door, and sure enough a small plastic piece (about the size of a pen tip) broke off. It was apparently holding the fuel door shut.

For a second, I thought I was having a brain fart, and thought...maybe there is a lever inside the driver's area that I need to pull to open the fuel door? But I definitely didn't remember such a thing. So basically, I now broke whatever locking mechanism the fuel door had. Not a huge deal, because I know it's not going to just fling open around corners, but it's a bit annoying that it was locked shut in the first place -- but I guess it's good to know (for you guys now) that it's easy to "override" with minimal force.

Unfortunately I'm out of the warranty period (though I wonder if something like this is still covered)...and the nearest Mini dealer is about 2 hours away. Oh well. Not a huge deal. Just thought I'd share in case anyone else ever ran into this...or does in the future.
 
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Old Dec 25, 2012 | 08:46 PM
  #2  
bmwr606's Avatar
bmwr606
6th Gear
Joined: Feb 2012
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From: wisconsin, usa
there is a manual opener inside the car just for this problem

Manually releasing the fuel filler flap
In the event of an electrical malfunction, you can
manually release the fuel filler flap:
1. Open cargo area trim panel, arrow 1.
2. Pull the green **** with the gas pump symbol,
arrow 2.
The fuel filler flap opens.


scott
 
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Old Dec 25, 2012 | 08:57 PM
  #3  
Garconis's Avatar
Garconis
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From: New York
Ah, yes. Forgot to look into that. Guess I never thought of that, as I usually associate that type of override with cars that use a lever to open the fuel door to begin with. Oh well. Guess I won't have to worry about that for a while.
 
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Old Dec 26, 2012 | 11:43 AM
  #4  
texic's Avatar
texic
1st Gear
Joined: Apr 2009
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I've had mine get stuck in the winter. Froze up and I had to force it open.
 
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Old Jan 22, 2013 | 10:37 PM
  #5  
twintert's Avatar
twintert
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Joined: Jan 2013
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From: The Rocky Mountains
When I bought my Mini, the emergency release had already been pulled, and every since I can't get it back in to have it lock with the rest of the car, any suggestions on that?
 
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Old Jan 22, 2013 | 10:57 PM
  #6  
area49's Avatar
area49
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Joined: Aug 2012
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I would get it fixed,
It may not open on it's own but I wouldn't want anyone to have access to my gas tank, be it a p..... off lover or low lifes stealing gas.
 
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Old Jan 22, 2013 | 11:29 PM
  #7  
Cheerio44's Avatar
Cheerio44
3rd Gear
Joined: Feb 2010
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Ususally once you unlock your car it retracts, I always just press the unlock button once i'm out of my car to make sure.

@twintert - I don't know what to tell you, I pulled mine once cause I didn't know what it was...and then after a while it just seemed to retract on its own, the little stick thing always locked when I locked my car, so I never really had an issue.
 
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Old Jan 23, 2013 | 02:20 PM
  #8  
Rgoodwin's Avatar
Rgoodwin
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Joined: Jun 2012
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Seems like I read somewhere there is a pull cord or something in the boot in the compartment on the driver side by the charger outlet. Yes just looked. Green button. Pull it!
 
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Old Feb 1, 2013 | 11:36 AM
  #9  
Helix's Avatar
Helix
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Joined: Jan 2013
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i think this might be a cold weather-related issue. mine wouldn't open today until i pulled the cord, but seems to be working ok now. it's about 10 degrees F here.
 
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Old Jan 3, 2014 | 10:57 AM
  #10  
'02Mini's Avatar
'02Mini
Neutral
Joined: Jan 2014
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Jan 3, 2014 "Hercules" Day...I've had my '02 Mini since April 2003...never a problem. Went to get gas today and can't open the silver fuel door. I, too, think it's a "cold" problem...it never happened in the Keys! Guess I'll have to wait a few degrees and try again. BTW, in my '02 model, I can't find the manual pull cord illustrated in the photo above ~ or anywhere else, for that matter.
 
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Old Jan 3, 2014 | 11:16 AM
  #11  
ECSTuning's Avatar
ECSTuning
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'02Mini - See this thread for the Gen 1 MINIs. You are in Gen 2.

https://www.northamericanmotoring.co...-question.html

There should be a pull tab or rod behind the rear panel in the trunk.

Here is the 2005 manual that shows it. Page 95 in the manual.


Click Here:
 
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Old Jan 3, 2014 | 12:19 PM
  #12  
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Saltysalt
6th Gear
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From: Dover, NH
hah thats my thread! and just saw this one, lucky im not the only one who had this problem
 
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