Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Clubman (R55), Cooper and Cooper S(R56), and Cabrio (R57).

Cold start chatter

Thread Tools
 
Search this Thread
 
Old May 20, 2009 | 04:19 PM
  #1101  
Dr Obnxs's Avatar
Dr Obnxs
Former Vendor
iTrader: (7)
Joined: Sep 2004
Posts: 10,340
Likes: 4
From: Woodside, CA
Some clarification

Originally Posted by Ken G.
First of all, this is a BMW-MINI internal document contained in their TIS computers. There's no official public access to it, in fact I've heard of several owners that got to read it at the dealer, but couldn't take a copy home.
TISs must be given to the NHTSA by law. Titles are posted on the web site for all to see, and copies can be obtained for the cost of copying and mailing. At least that's how it's supposed to be. I found one that wasn't there, and the NHTSA was surprised, but nothing came of it when I followed up.

Anyway, these documents are not controlled by the manufacturer, and should be available for all to see. But like I said before, this isn't always the case.

Matt
 
Reply
Old May 20, 2009 | 08:00 PM
  #1102  
Ken G.'s Avatar
Ken G.
4th Gear
Joined: May 2008
Posts: 493
Likes: 0
From: San Diego, CA
The TIS I was referring to is an acronym for MINIUSA's web-based data sharing system (minitis.net). I'm not familiar with the TIS (proper noun) that has to be given to the NHTSA, but that's a separate thing.

The system "minitis.net" will only accept log-in's from authorized MINI employees.
 
Reply
Old Jun 3, 2009 | 02:22 PM
  #1103  
Tu13es's Avatar
Tu13es
5th Gear
Joined: Jun 2008
Posts: 1,065
Likes: 0
From: NH
I'm taking my 09 JCW into the dealer tomorrow for service. Hopefully they don't give me crap about it since it's no longer cold and the rattle isn't nearly as pronounced as in the winter months...
 
Reply
Old Jun 3, 2009 | 02:42 PM
  #1104  
Rixter's Avatar
Rixter
5th Gear
iTrader: (18)
Joined: Jan 2009
Posts: 828
Likes: 1
From: North of the 49th
I just got a call back from my dealer saying my '08 MCS is done. I should know in a couple of hours if everything runs well, but I wont have a chance to confirm the fix until the weekend when I duplicate my .

I was really pleased that they were willing to tackle the problem without necessarily duplicating the symptoms.

I went in well prepared. I'd email and phoned ahead of time and went in with copies of my messages (which listed several major sites, including NAM) discussing the problem. I'd also provided links and hardcopy of the SIM1210207 service bulliten.

If people want, I can post the message that I sent to my dealer.
 
Reply
Old Jun 3, 2009 | 03:35 PM
  #1105  
MINIdave's Avatar
MINIdave
6th Gear
15 Year Member
Joined: May 2007
Posts: 3,790
Likes: 10
From: Kansas City
I took my '09 Clubster in yesterday to have the tensioner replaced and a couple of small dings taken out when my side scuttle lite came out on our trip to Rushmore. They took care of the dings, but when it came time to fix the tensioner they said my car was new enough that it was outside the range of cars affected by the latest fix. They know that I've complained about the noise before, but they said they had to hear it to go any further, so I suggested they park it nose down overnight and see what happens.......

The next morning.....................nothing! No noise, no rattle.........

But - good news of a sort - later on in the day it did it!

So they now have a call in to MINI Tech to see what to do next, as of this time I haven't heard back from them, but they gave me a loaner so I'll just wait for a call tomorrow......

Further info as it happens.........
 
Reply
Old Jun 3, 2009 | 04:32 PM
  #1106  
Tu13es's Avatar
Tu13es
5th Gear
Joined: Jun 2008
Posts: 1,065
Likes: 0
From: NH
Yeah, I plan to videotape turning on my car tomorrow in hopes it'll rattle. Of course, it won't. :P
 
Reply
Old Jun 4, 2009 | 08:21 AM
  #1107  
russr's Avatar
russr
5th Gear
Joined: Nov 2007
Posts: 918
Likes: 0
Originally Posted by Tu13es
I'm taking my 09 JCW into the dealer tomorrow for service. Hopefully they don't give me crap about it since it's no longer cold and the rattle isn't nearly as pronounced as in the winter months...
Like I said, if they don't hear it, the best they'll do is replace your tensioner with the newest part even if it is below the 68mm lengh. If it is above, they'll replace all those other parts too.
 
Reply
Old Jun 4, 2009 | 08:26 AM
  #1108  
Tu13es's Avatar
Tu13es
5th Gear
Joined: Jun 2008
Posts: 1,065
Likes: 0
From: NH
Originally Posted by russr
Like I said, if they don't hear it, the best they'll do is replace your tensioner with the newest part even if it is below the 68mm lengh. If it is above, they'll replace all those other parts too.
Yeah, it's been in for a little over an hour and the SA just said it was "good to go". I assume that means they just did the first fix, not the one that replaces everything. I guess I'll take it and be parking nose down for the next few days to try and get it to chatter again. If not I'm sure it'll come up once fall comes again.
 
Reply
Old Jun 4, 2009 | 08:31 AM
  #1109  
russr's Avatar
russr
5th Gear
Joined: Nov 2007
Posts: 918
Likes: 0
Originally Posted by Tu13es
Yeah, it's been in for a little over an hour and the SA just said it was "good to go". I assume that means they just did the first fix, not the one that replaces everything. I guess I'll take it and be parking nose down for the next few days to try and get it to chatter again. If not I'm sure it'll come up once fall comes again.
Probably, replacing everything would have take them much longer. The newer tensioner will hopefully solve your problems.
 
Reply
Old Jun 4, 2009 | 03:19 PM
  #1110  
guywhomaybuyamini's Avatar
guywhomaybuyamini
3rd Gear
Joined: Apr 2008
Posts: 262
Likes: 0
What range of cars wont be rattleboxes anyway?
 
Reply
Old Jun 4, 2009 | 04:01 PM
  #1111  
MINIdave's Avatar
MINIdave
6th Gear
15 Year Member
Joined: May 2007
Posts: 3,790
Likes: 10
From: Kansas City
So, today they changed my chain tensioner!

They called MINI who said my car was outside the range of cars that had the bad tensioner, but after keeping the car overnight they actually got it to make the noise themselves, and that was enough I guess to let them go ahead.

When they got it out they measured it at 66.5mm, and noted that the spring was weak..........very weak!

The invoice says SIB 11-02-07, I thought we were saying SIM in the posts above?

Anywho, we'll see if this fixes it............
 
Reply
Old Jun 4, 2009 | 06:39 PM
  #1112  
rwwilsonjr's Avatar
rwwilsonjr
3rd Gear
Joined: Jun 2008
Posts: 273
Likes: 0
From: Hurricane Alley
My MCS is going in Monday for it's annual service. I plan to tell them about the cold start chatter that I've experienced. Hopefully they will take care of it although the warm/hot weather has caused the problem much less noticable.
 
Reply
Old Jun 4, 2009 | 11:54 PM
  #1113  
Ken G.'s Avatar
Ken G.
4th Gear
Joined: May 2008
Posts: 493
Likes: 0
From: San Diego, CA
Originally Posted by prb44t
Anyone have any updates on the cause? It just happened to me for the first time this morning (17K miles). It sounded awful.

Are there any TSBs on the issue?
Yes, Technical Service Bulletin SI M 11 02 07 has been issued. Somewhere around here is a link to a PDF copy of it. Or else PM me and I'll send you a copy.
 
Reply
Old Jun 6, 2009 | 06:08 PM
  #1114  
oldMGguy's Avatar
oldMGguy
2nd Gear
Joined: Jan 2009
Posts: 142
Likes: 0
From: Florence, Oregon
Quote:
Originally Posted by prb44t
Anyone have any updates on the cause? It just happened to me for the first time this morning (17K miles). It sounded awful.

Are there any TSBs on the issue?
***********************
Yes, Technical Service Bulletin SI M 11 02 07 has been issued. Somewhere around here is a link to a PDF copy of it. Or else PM me and I'll send you a copy.
***********************

My car also started the morning "Death Rattle" at 17,000 miles, about a year ago. So far after 5 weeks with the complete replacement of parts, no rattle on any start, even significant nose-down attitudes. Hoping it stays that way!
 
Reply
Old Jun 6, 2009 | 06:43 PM
  #1115  
closer88's Avatar
closer88
1st Gear
Joined: Jan 2009
Posts: 41
Likes: 0
Happy for all of you! My own build date was 2/13/09 so it's possible at some point the death rattle may pay my little PW MCS a visit. We'll see.
 
Reply
Old Jun 6, 2009 | 06:48 PM
  #1116  
MontanaMini's Avatar
MontanaMini
2nd Gear
Joined: Dec 2007
Posts: 138
Likes: 0
From: SW Montana
Does anyone have an idea of how long it took to do the fix? We're either heading to Denver so Schomp can work on Nigel for 2 full days (if they can do the fix in that time, plus do the big maintenance) or shipping it to Murray so they can take their time with it....
So if anyone can give me an idea of how long it took their local dealership to diagnose and fix the problem, it'd be super helpful. Thanks!
 
Reply
Old Jun 6, 2009 | 07:29 PM
  #1117  
oldMGguy's Avatar
oldMGguy
2nd Gear
Joined: Jan 2009
Posts: 142
Likes: 0
From: Florence, Oregon
Originally Posted by MontanaMini
Does anyone have an idea of how long it took to do the fix? We're either heading to Denver so Schomp can work on Nigel for 2 full days (if they can do the fix in that time, plus do the big maintenance) or shipping it to Murray so they can take their time with it....
So if anyone can give me an idea of how long it took their local dealership to diagnose and fix the problem, it'd be super helpful. Thanks!
First, the dealership needs to hear the start-up "death rattle", although that seems to be relaxing a bit with some dealers. You may have to leave the car overnight to get an ambient temperature "cold" start with chain rattle. If they hear it (or they take your word for it), they will follow the procedures in SIM 11-02-07, which requires a bit of poking around the engine bay to eliminate other possible noise sources. Installing the new tensioner piston isn't much more complicated than replacing a spark plug. Measuring the accumulated timing chain, tensioner, and guide rail wear is next. If within limits, you only get the new tensioner piston, and you're on your way. +/- an hour shop time.

If the chain deflection test exceeds the limit, the data is sent to the regional BMW engineers, who then authorize the "full monty" - lots of new timing chain components. The authorization may take a day or two, and the parts swap-out takes a full shop day - if the parts kit is on hand. It took about a week for the PDX dealer to complete the "full monty" repair on my '07 MCS from drop-off to pick-up.
 

Last edited by oldMGguy; Jun 6, 2009 at 07:48 PM.
Reply
Old Jun 7, 2009 | 10:08 AM
  #1118  
MontanaMini's Avatar
MontanaMini
2nd Gear
Joined: Dec 2007
Posts: 138
Likes: 0
From: SW Montana
Originally Posted by oldMGguy

It took about a week for the PDX dealer to complete the "full monty" repair on my '07 MCS from drop-off to pick-up.
Thanks! That's exactly what I wanted to know.
 
Reply
Old Jun 7, 2009 | 06:17 PM
  #1119  
odentonmini's Avatar
odentonmini
1st Gear
Joined: Feb 2008
Posts: 29
Likes: 0
Originally Posted by oldMGguy
Installing the new tensioner piston isn't much more complicated than replacing a spark plug.
If this is the case, and this is the root cause, does it not make sense for all of us (even those those that have not yet experienced the noise) to be proactive and just get this replaced, with or without warranty? If we wait beyond warranty, then start experiencing the dreaded noise, resulting in extensive engine damage and requiring the "full replacement", I'm sure the costs would be huge...

Any idea how much this actually costs? Is the part expensive?
 
Reply
Old Jun 7, 2009 | 07:41 PM
  #1120  
oldMGguy's Avatar
oldMGguy
2nd Gear
Joined: Jan 2009
Posts: 142
Likes: 0
From: Florence, Oregon
Someone on this forum several pages back said he had an independant shop replace the tensioner, and paid about $20 for the part, which is about the size of a spark plug. The part is accessed after removing the valve cover.

I have two '07 MCS. Mine rattled like a bag of loose spanners until I had the "full monty" repair done last month. My spouse's car purrs like a Honda at 19,000 miles with no chain rattle ever. I've discussed exactly what you're proposing with our dealership in regards to my wife's car. They recommend waiting until the warranty is almost up, then on my own dime installing the new tensioner piston and also having the chain deflection test done. About an hour's shop time for labor. If it's out of limits - warranty time!
 
Reply
Old Jun 8, 2009 | 04:32 AM
  #1121  
SinnedTrebor's Avatar
SinnedTrebor
1st Gear
Joined: May 2009
Posts: 15
Likes: 0
From: long island ny
recalled

I dont think its an official recall but it was just done and my mini is quiet finally

this is what they did exactly

PERFORMED SIB # 11 02 07
there is a puma case # ( dont know what that is )

but they replaced timing chain and associated parts
parts list is as follows

1 chain tensioner
1 gasket ring
1 timing chain
1 guide rail
3 bearing bolts
1 slide rail
1 sprocket
1 more tensioner

8.70 hours no more rattels and ticks runs quiet like it should
 
Reply
Old Jun 8, 2009 | 08:05 AM
  #1122  
taskmaxter's Avatar
taskmaxter
3rd Gear
Joined: Apr 2008
Posts: 235
Likes: 0
From: Sacramento, CA
Originally Posted by SinnedTrebor
I dont think its an official recall but it was just done and my mini is quiet finally

this is what they did exactly

PERFORMED SIB # 11 02 07
there is a puma case # ( dont know what that is )

but they replaced timing chain and associated parts
parts list is as follows

1 chain tensioner
1 gasket ring
1 timing chain
1 guide rail
3 bearing bolts
1 slide rail
1 sprocket
1 more tensioner

8.70 hours no more rattels and ticks runs quiet like it should
Great to hear and thanks for posting. I'm going to need to take mine in for this as well but the dealer wants to hear the noise first. Trying to duplicate is always a lot of fun.
 
Reply
Old Jun 8, 2009 | 11:58 AM
  #1123  
SinnedTrebor's Avatar
SinnedTrebor
1st Gear
Joined: May 2009
Posts: 15
Likes: 0
From: long island ny
when i had the problem, it made the noise during accel around 2200 rpm to about 3600 rpm then it would stop, never during idle only during actual driving, the torque of the motor i guess would bounce the chain off the covers thus the noise. Also if your chain is a certain spec they wont replace, you will only get the tensioner, FYI !!! best of luck
 
Reply
Old Jun 8, 2009 | 01:23 PM
  #1124  
odentonmini's Avatar
odentonmini
1st Gear
Joined: Feb 2008
Posts: 29
Likes: 0
Originally Posted by oldMGguy
They recommend waiting until the warranty is almost up, then on my own dime installing the new tensioner piston and also having the chain deflection test done. About an hour's shop time for labor. If it's out of limits - warranty time!
This sounds like the way to go.....thanks for the info....
 
Reply
Old Jun 8, 2009 | 01:51 PM
  #1125  
Clanky's Avatar
Clanky
Neutral
Joined: Jun 2009
Posts: 2
Likes: 0
My wife and I are planning on purchasing a new Cooper S later this year, late summer, early fall. Should we be concerned?!? or has/will MINI (BMW) solved the "death rattle" issue on new (2010) models?

... we almost bought a MCS a few years back but where scared off by this issue,... we're really surprised the problem persists!!

Hoping to be new Mini owners,
Frank & Lori
 
Reply



All times are GMT -7. The time now is 10:29 AM.