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R56 Flip or Flop...Well, it is a flip ---> N18 Edition

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Old 05-11-2018, 05:19 AM
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Flip or Flop...Well, it is a flip ---> N18 Edition

I went another rout on this. I'm usually hunting for N14s but this one was the first for this kind of work. So I picked this nice 2011 MCS from the auction as Inoperable (no start no run).





I got the car delivered and started hooking it up to read errors. two codes appeared for intake and exhaust cams sensors. So, I swapped them and the codes came back. The car cranks but does not start. So, I figured, let's move to the next step and take the valve cover off



well, this speaks volume....lol...I'm surprised that N18's can potentially have a timing chain failure! The next couple of days well be checking compression and installing a new kit.
 

Last edited by MiniToBe; 05-11-2018 at 06:58 AM.
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Old 05-11-2018, 06:54 AM
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Wow, yup, there's your problem!

Just an FYI, a super easy way to check hall sensors without running the engine is to apply power as usual to the sensor, put a piece of steel (stainless might or might not work, not sure) near the sensor's face, and see if the signal changes. Depending on the sensor, it will be 0v with or without metal and 5v the other way.
 
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Old 05-11-2018, 06:56 AM
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I will keep that in mind, thanks
 
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Old 05-11-2018, 08:46 AM
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Wow you got a little slack in that chain!!!!
 
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Old 05-13-2018, 04:36 PM
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More of the broken chain...Also took the front main seal. Today I put the new kit and main seal. Took the oil pan down and cleaned the pump from broken pieces. Sealed it and put it back to dry. Tomorrow should be interesting :-)


 
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Old 05-14-2018, 08:25 AM
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Yep, it can happen on the n18 but not as frequent as the n14. The upper T guide part can wear and break off that causes the chain to have some issues. Thats my guess. Lets hope it did not bend anything.
 
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Old 05-14-2018, 01:38 PM
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Originally Posted by ECSTuning
Yep, it can happen on the n18 but not as frequent as the n14. The upper T guide part can wear and break off that causes the chain to have some issues. Thats my guess. Lets hope it did not bend anything.
When you say bend i assume your referencing valves correct? I am under the impression that if the timing chain snaps becomes broken then the valves in the head would bend and have to be replaced upon the repair of the timing chain.
 
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Old 05-14-2018, 02:08 PM
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Valves. Yes. Not the engine block
 
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Old 05-14-2018, 09:18 PM
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MiniToBe, have you looked at the cylinders and valves with a borescope? Or at least done a compression test? I know you know what you're doing, having rebuilt a few of these. Do you have reason to believe that the valves are OK, or are you just going to fire it up and see what happens?
 
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Old 05-15-2018, 05:38 AM
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Originally Posted by squawSkiBum
MiniToBe, have you looked at the cylinders and valves with a borescope? Or at least done a compression test? I know you know what you're doing, having rebuilt a few of these. Do you have reason to believe that the valves are OK, or are you just going to fire it up and see what happens?
I did not use a bore scope as the one I have isnt the best. but here are the things I did:

1- visual inspection of the rocker arms (all were making contact with the lobes).
2- after cleaning the mess and after locking the camshafts, I spun the engine and was getting pressure on 1 and 2.
3- since the piston design was different than N14s in such that those have impressions on the exhaust side as well. I felt this engine could be a non interfering engine.
4- I deduced that once the chain snapped, the camshafts automatically closed valves (or at least pulled away for the lack of better terms) and the valves were unharmed.

let's take numbers

once all were sealed up and fresh oil was poured, it was a cold/dry start and the numbers were 120 120 130 140...The numbers led me to believe that valves are not bent (at least to let me move forward with getting this car running)

after pumping quick start and numerous tried to start it finally----------STARTED lol but the happiness was short lived :( it runs for few seconds and then shuts off. I plugged my million dollar tool, and noticed the rail pressure was no more than 4.5MPa...I bought a HPFP and will swap it and see if that fixes this issue.

so, the summery is it started
 
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Old 05-15-2018, 07:51 PM
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that's a heck of a lot of dough to just get just to try and swap! Am I wrong, or do the HPFP still cost $1k+?
 
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Old 05-15-2018, 08:05 PM
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I bought a used one which came out off of a wrecked mini for $65. I'll try it amd see...i also have another running N18 engine i can take the pump out of it. Not a biggie
 
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Old 05-15-2018, 08:48 PM
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You have compression so it looks like something lucky happened. Yes there's indents in the pistons but that just allows for a bit longer valve open time, it isn't enough to save the valves if the cam has them open when the piston gets to the top. Last year the timing belt on the Subaru decided to give up while I was doing 70 on the highway, bent the valves on 3 out of 4 cylinders and that was far from a high performance engine.

Anyway, it looks like a happy ending so far as the valves and head are concerned, excellent.
 
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Old 05-21-2018, 07:22 AM
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The story continues...

After the first start, the car would always try to start and eventually start. it would idle fine but once i push the peddle, it chokes and dies.

Connected the diagnostics and started looking at numbers and clearing codes. One code kept coming back relate to the intake camshaft!!! I replaced the Vanos and the code still came back.

finally, I pulled the valve cover out and what a site.....the intake camshaft was maybe 30 deg retarded. I did use the locking tools the first time and was spot on!!! what happened? At any rate, I readjusted the timing and put buttoned everything up. I started the car and it didnt even hesitate a second. it fired right up and no lights are present (at the moment).

Once I sell the convi, this will be hitting the road
 
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Old 05-21-2018, 07:32 AM
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There's a locking pin in the phaser, so that sounds like what is fighting you. You'll need to make sure that it is in the correct position, too. This problem kicked my tail for two days when I was working on an N20 that has the same setup (I think). I was doing the software and the engine builder swore there was no such locking pin, but we kept seeing that behavior where the engine would park at a different timing after it got enough oil pressure to move the locking pin.
 
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Old 05-21-2018, 07:37 AM
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you mean the VVT gear/sprocket? there is a mark on it but not in reference to the camshaft. I did over 10 N14 rebuilds and never once "moved" on me. any angle of the sprocket would be fine, but I always try to match was was before.
 
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Old 05-21-2018, 07:40 AM
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The VVT setup is completely different between the N14 and N18. BMW started implementing a feature where the phase of the cam could be locked when the engine was running so it could be phased when cranking again before there was normally enough oil pressure to phase it. This allows faster and easier cranking for start/stop.
 
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Old 05-21-2018, 07:42 AM
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oh ok...is there a way to know if it is locked or not? is there a tool to do that?
 
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Old 05-21-2018, 07:45 AM
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This is all on the fringe of my understanding since I fought this problem on the electrical side. I was contracted to a race team at the time, so it was someone else's job to turn wrenches and I didn't see what exactly was done. I'm also assuming the VANOS is the same hardware between the N18 and the N20. The headline features are the same, but I haven't seen exact details. I'm just hoping I can give you a starting point (and to let you know you aren't crazy since it is possible the timing did change on you!)
 
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Old 05-21-2018, 07:58 AM
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This is a good insight... I will definitely keep this in mind going forward. Thank you my friend
 
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Old 05-29-2018, 09:55 AM
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Got the car inspected last Friday and been driving it since...120 miles of joy so far...
 
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Old 07-09-2018, 05:56 AM
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Quick update...1500 miles and still running great...over the weekend, she went to another loving home in IL...
 
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Old 07-09-2018, 07:48 AM
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So just out of curiosity, how much does a MINI marked in this condition at auction go for?

Sounds like you have all the tools and know-how, but wondering if this is a horrible idea for a novice with a strong desire.
 
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Old 07-09-2018, 09:05 AM
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it all depends on few factors:

1-location of the car
2-time of the month
3-overall condition and options
4-mileage
5-history if available

in some deals, I run thin margins which might not be feasible for a dealer. It took me three years to get where I am right now and for sure this site helped a lot. desire is something needed, but you also need tools (including bmw/mini software) and patience. some cars stuck with me for a year because the color wasn't that desirable!!!

at any rate, you can PM your specific plans, and I can share some insights
 
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Old 07-09-2018, 10:07 AM
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Originally Posted by MiniToBe
it all depends on few factors:

1-location of the car
2-time of the month
3-overall condition and options
4-mileage
5-history if available

in some deals, I run thin margins which might not be feasible for a dealer. It took me three years to get where I am right now and for sure this site helped a lot. desire is something needed, but you also need tools (including bmw/mini software) and patience. some cars stuck with me for a year because the color wasn't that desirable!!!

at any rate, you can PM your specific plans, and I can share some insights
Thanks!
 
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