R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 Over heats in 2 mins and AC not working

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Old Jun 17, 2023 | 10:25 AM
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Overheats in 2 mins and AC not working

2006 r50

Gents the car starts and over heats in 2 mins from start. The temp gauge goes to full. We also noticed the AC not working.

I thought maybe the belt broke, but no. Turning and on track.

Coolant appears full, but upper hose is cold.

Thermostat, right?

We recently installed a new thermostat, OE but not genuine BMW

Looking for ideas to help get this car back in service. All ideas appreciated
 

Last edited by ssoliman; Jun 18, 2023 at 07:03 PM.
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Old Jun 17, 2023 | 12:52 PM
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That's a very short amount of time for the engine to go from stone cold to overheating, even if the thermostat was bad. Are you sure the engine is actually overheating and it's not a faulty gauge/sensor?

If it is actually overheating than I would suspect a blown head gasket.

Get that sorted before worrying about the AC.
 
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Old Jun 17, 2023 | 03:26 PM
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It's easy to install the thermostat backwards (it will fit that way). Are you sure the spring side of the thermostat is inserted in the engine block?
 
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Old Jun 17, 2023 | 05:07 PM
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Originally Posted by cooper48
It's easy to install the thermostat backwards (it will fit that way). Are you sure the spring side of the thermostat is inserted in the engine block?
THIS! Second giving it a second look.
 
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Old Jun 18, 2023 | 09:10 AM
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Originally Posted by mrbean
That's a very short amount of time for the engine to go from stone cold to overheating, even if the thermostat was bad. Are you sure the engine is actually overheating and it's not a faulty gauge/sensor?

If it is actually overheating than I would suspect a blown head gasket.

Get that sorted before worrying about the AC.

Good points. I'll plug in inpa and see if I get a different reading. And I'll time it again. It was very quick.
 
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Old Jun 18, 2023 | 09:13 AM
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Originally Posted by cooper48
It's easy to install the thermostat backwards (it will fit that way). Are you sure the spring side of the thermostat is inserted in the engine block?

Good thought. I'm sure. It has been operating normally for about a year now. No overheating issues. We installed the thermostat last summer.
 
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Old Jun 18, 2023 | 10:58 AM
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Originally Posted by mrbean
That's a very short amount of time for the engine to go from stone cold to overheating, even if the thermostat was bad. Are you sure the engine is actually overheating and it's not a faulty gauge/sensor?

If it is actually overheating than I would suspect a blown head gasket.

Get that sorted before worrying about the AC.
Ok mrbean, good call.

seems it is a sensor issue, or sensor circuit issue. At 2 mins the gauge spikes. From cold to full as well as the reading in inpa. It throws code 280.

however the read out returns to normal in inpa shortly after. The gauge stays at full. First set of pics. High fan on.

I let it run and it came up to temp as normal. High fan on.

after restarting the engine. The gauge and inpa read normal. High fan off

and the AC works. I think I read in the Bentley that the AC clutch is opened under several conditions, maybe overheating being one. I’ll try and see if I can find it

pics to follow
 
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Old Jun 18, 2023 | 11:00 AM
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Old Jun 18, 2023 | 11:02 AM
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After restart engine




 
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Old Jun 18, 2023 | 11:05 AM
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So I’m thinking new temp sensor. I can’t remember where it is on the r50. Will look it up
 
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Old Jun 18, 2023 | 07:44 PM
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found it. https://www.realoem.com/bmw/enUS/sho...diagId=11_3086

I may try cleaning the connector first
 
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Old Jul 14, 2023 | 04:30 PM
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When I got my R53 2 weeks ago, I was having issues with the temp gauge going to full scale like that. It was resolved when I eliminated the X15 connector, and soldered all the wires direct to each other (my connector was in real bad shape)

Might want to double check and make sure you dont have corrosion down there!
 
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Old Jul 17, 2023 | 10:31 AM
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Originally Posted by mangus580
When I got my R53 2 weeks ago, I was having issues with the temp gauge going to full scale like that. It was resolved when I eliminated the X15 connector, and soldered all the wires direct to each other (my connector was in real bad shape)

Might want to double check and make sure you dont have corrosion down there!
yes sir, there is a good chance that is what is going on. Very much seems like an electrical issue. Thank you for the reply
 
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Old Jul 29, 2023 | 07:00 PM
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Originally Posted by mangus580
When I got my R53 2 weeks ago, I was having issues with the temp gauge going to full scale like that. It was resolved when I eliminated the X15 connector, and soldered all the wires direct to each other (my connector was in real bad shape)

Might want to double check and make sure you dont have corrosion down there!

connector was toast. The clip broke off while I was removing the sensor
 
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Old Jul 29, 2023 | 07:02 PM
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Some pics of the connector









 
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Old Jul 29, 2023 | 07:03 PM
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Possible to purchase and install a new connector?
 
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Old Jul 29, 2023 | 08:00 PM
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ALLMAG appears to have a used one in stock (I bought a used crank position sensor connector from them that worked well). Some eBay listings also came up.
 
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Old Jul 30, 2023 | 08:41 AM
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From: Under the car. As per normal.
Originally Posted by ssoliman
Possible to purchase and install a new connector?
Available from at least these two vendors:

https://www.ecstuning.com/b-genuine-...g/12527511368/
https://www.pelicanparts.com/search/?q=12527511368
 
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Old Aug 1, 2023 | 10:10 AM
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Originally Posted by dmath
ALLMAG appears to have a used one in stock (I bought a used crank position sensor connector from them that worked well). Some eBay listings also came up.

I’ve had good luck with allmag. I like them
 
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Old Aug 1, 2023 | 10:12 AM
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Originally Posted by Daftlad
yes. After I posted i found it. Ordered.

I’ll have to search for a how-to on YouTube. Seems like it might not be that difficult
 
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Old Aug 8, 2023 | 11:36 AM
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Dumbest question ever asked 🙋🏻‍♂️

ive the new temp sensor installed

ive the new connector

how do I move the wires over to the new
connector?

(attaching pic of connector)

 
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Old Aug 8, 2023 | 12:02 PM
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Go to YouTube and search for depinning electrical connectors. Many useful videos on the topic.
 
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Old Aug 9, 2023 | 06:38 AM
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These help also:

European Car Electrical Terminal Tool Kit - 12 Pieces



https://www.ecstuning.com/b-schwaben...ieces/ce-70-2/

 
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Old Aug 9, 2023 | 10:33 AM
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Thanks for the replies gents

i found this, I think it’s the first type of connector in this video at 1:30 mins or the one at 8:40 mins


I will give it a go and report back
 
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Old Aug 10, 2023 | 10:27 AM
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Related to the AC item, attached


 
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