R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 [Edited] The Berkeley Cooper S Rebuild

Thread Tools
 
Search this Thread
 
Old Oct 26, 2022 | 08:25 AM
  #51  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
I’m narrowing it down.

I swapped the starter and AC relays. Two loud clicks, and in the third time, it started!!! It started!!! And it ran!

But I shut it down and it would not restart. This is making me think I need to check the cable to the starter solenoid.
 
Reply
Old Oct 26, 2022 | 08:53 AM
  #52  
ssoliman's Avatar
ssoliman
6th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2018
Posts: 1,734
Likes: 328
Sounds like loose connection / ground issue.

id check at the battery and starter first
 
Reply
Old Oct 26, 2022 | 02:51 PM
  #53  
ChiefM's Avatar
ChiefM
5th Gear
Joined: Aug 2021
Posts: 882
Likes: 343
From: Georgia
Originally Posted by Rebound
It started!!! And it ran! .
It's about time! You had me racking my brain and it was driving me crazy.
 
Reply
Old Oct 26, 2022 | 06:41 PM
  #54  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Problem Solved!

Tested battery voltage first. Then tried a jump pack for extra power. No go.
Swapped relays, it started exactly once.
Checked voltage at starter, it was good.

Then, I brushed my hand over one of the nuts on the starter solenoid, and something moved! Aha! There are three nut/bolts: 12V power from battery, 12V trigger from the relay inside fuse box, and a cable between solenoid and starter (no external cable,). It was this third bolt that was missing a nut. Must have removed it when the starter was off the car. I threaded a bolt and tightened it up, then re-attached the battery. That was it!

I ran a scan tool and I have just one error:

P1.1234 DME: Fuel-Pump Relay, Primary Circuit - Input Low
 

Last edited by Rebound; Nov 1, 2022 at 09:12 PM.
Reply
Old Oct 26, 2022 | 06:48 PM
  #55  
dmath's Avatar
dmath
6th Gear
iTrader: (1)
Joined: Apr 2018
Posts: 1,441
Likes: 550
From: Western NC
Yes! Congratulations!
 
Reply
Old Oct 27, 2022 | 12:55 AM
  #56  
ChiefM's Avatar
ChiefM
5th Gear
Joined: Aug 2021
Posts: 882
Likes: 343
From: Georgia
Yay!!
Can't wait to hear how the test drive goes!
 
Reply
Old Oct 27, 2022 | 04:58 AM
  #57  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Originally Posted by ChiefM
Yay!!
Can't wait to hear how the test drive goes!
Test drive will go terribly, if I don’t bleed those brakes first!

Thank you so much for your enthusiasm and support! You helped a lot!
 
Reply
Old Nov 6, 2022 | 01:00 PM
  #58  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
I thought I’d be driving the Mini today. I have very little left. I compressed the clutch slave cylinder and then attached a pressure bleeder and pumped it up. I set a five minute timer, and it dropped two PSI. Then I found brake fluid on the floor.

Bummer. So I order a new master cylinder plastic reservoir, which is probably the culprit. I’ll finish the other odds and ends this week, the reservoir arrives Wednesday or Thursday, and then I’ll bleed the system and wrap this thing up, assuming it’s the reservoir that gave up.
 
Reply
Old Nov 6, 2022 | 01:16 PM
  #59  
cooper48's Avatar
cooper48
6th Gear
5 Year Member
Liked
Joined: Jul 2018
Posts: 2,360
Likes: 753
From: DFW, TX
Check out ModMini on YouTube for how to install and bleed that master cylinder.
 
Reply
Old Nov 6, 2022 | 02:12 PM
  #60  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Originally Posted by cooper48
Check out ModMini on YouTube for how to install and bleed that master cylinder.
Thanks! I’ve watched all the ModMini videos. That guy is an incredible resource.

But I’m only going to replace the plastic reservoir, not the whole master cylinder. Like all things BMW/Mini, it’s usually the plastic. BMW plastic just isn’t very good for some reason.
 
Reply
Old Nov 6, 2022 | 02:41 PM
  #61  
ChiefM's Avatar
ChiefM
5th Gear
Joined: Aug 2021
Posts: 882
Likes: 343
From: Georgia
Sorry to hear about the master giving up the ghost. Better it did it now than when you are out driving. I am still pulling for ya!!
 
Reply
Old Nov 6, 2022 | 03:08 PM
  #62  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Originally Posted by ChiefM
Sorry to hear about the master giving up the ghost. Better it did it now than when you are out driving. I am still pulling for ya!!
Quitting is not an option.
 
Reply
Old Nov 11, 2022 | 03:15 PM
  #63  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Drove it!

She runs! It was dark and raining, so I just took a quick driveway test to shift gears and try out the steering and brakes. It goes, it stops, it steers!!!

Tomorrow is the shakedown drive, then I’ll get the inspection sticker.
 
Reply
Old Nov 12, 2022 | 05:54 PM
  #64  
ChiefM's Avatar
ChiefM
5th Gear
Joined: Aug 2021
Posts: 882
Likes: 343
From: Georgia
 

Last edited by ChiefM; Nov 13, 2022 at 12:34 AM.
Reply
Old Nov 13, 2022 | 09:02 AM
  #65  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
We had a nice long drive. It passed inspection. I replaced a broken window regulator, so now the passenger window works. I still need to fix the leaking antenna base, and the power steering does not seem to be working. I’m going to get it fixed under the recall.
 
Reply
Old Nov 13, 2022 | 09:46 AM
  #66  
ChiefM's Avatar
ChiefM
5th Gear
Joined: Aug 2021
Posts: 882
Likes: 343
From: Georgia
YAY!!
I love a good ending.
It's 37 degrees and windy. I have no plans to do anything outside today!
 
Reply
Old Nov 13, 2022 | 10:26 PM
  #67  
jcolletteiii's Avatar
jcolletteiii
6th Gear
iTrader: (1)
Joined: Sep 2003
Posts: 1,352
Likes: 486
From: ND, USA
Not sure how much extra it would cost, but I regret not having them install new lines when I had my PS service done while they were in there. I can always do them when I drop the front subframe next year to clean/restore it and replace the oil pan gasket.
 
Reply
Old Nov 17, 2022 | 03:13 PM
  #68  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Originally Posted by jcolletteiii
Not sure how much extra it would cost, but I regret not having them install new lines when I had my PS service done while they were in there. I can always do them when I drop the front subframe next year to clean/restore it and replace the oil pan gasket.
What would new lines do?
 
Reply
Old Nov 17, 2022 | 04:25 PM
  #69  
Here2Go's Avatar
Here2Go
NAM Community Team
Liked
Loved
Community Favorite
iTrader: (2)
Joined: Jul 2021
Posts: 2,536
Likes: 1,610
From: Anywhere but here
Originally Posted by Rebound
What would new lines do?
Mine were leaking and got worse over time (2months). Nearly 3-4 oz a day! New to working on my Mini - I eventually mustered the nerve to do the repulsive job of repair/replacement.
I purchased a pair if no-name-brand PS lines and preformed the installation (2.5hrs). The lines cost me $28 which included heatsheilds, crush washer & 2wo worm clamps. That was back in 2018. Hasn't leaked a drop since.
 
Reply
Old Nov 18, 2022 | 02:20 AM
  #70  
Rebound's Avatar
Rebound
Thread Starter
|
3rd Gear
iTrader: (1)
Joined: Nov 2016
Posts: 222
Likes: 78
Update

It’s running great, and it’s a blast! I’ve put over 150 miles on so far. Very fun car!

I only have one fault code, P1234, and it doesn’t seem to be affecting the car, but I ordered a new fuel pump anyway. And the power steering gave up, so I’ll sort that out.

When I bought new tires, the installer told me that one of the wheels was slightly bent and needed to be double balanced. The car shimmies a bit at 90mph, so I’ll probably replace the wheels in the spring. I’ll keep an eye out for a good set.

After that, I’ll deal with the cosmetics.
 

Last edited by Rebound; Nov 18, 2022 at 05:50 AM.
Reply
Old Nov 19, 2022 | 02:25 PM
  #71  
jcolletteiii's Avatar
jcolletteiii
6th Gear
iTrader: (1)
Joined: Sep 2003
Posts: 1,352
Likes: 486
From: ND, USA
Originally Posted by Rebound
What would new lines do?
Prevent 20 year old crusty hoses from spewing flammable stuff all over your engine bay?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Braminator
General MINI Talk
0
Apr 18, 2013 03:16 PM
900darmah
R56 :: Hatch Talk (2007+)
7
Jun 9, 2008 08:01 AM
Big K
General MINI Talk
40
Mar 9, 2008 08:07 PM
Super Coop
R50/R53 :: Hatch Talk (2002-2006)
15
Oct 3, 2005 05:30 PM
minibill
Interior/Exterior
30
Jul 23, 2003 01:22 PM




All times are GMT -7. The time now is 12:18 PM.