Interior/Exterior Interior and exterior modifications for Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

Interior/Exterior High density foam source?

Old Oct 13, 2005 | 09:26 AM
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Medium density foam source?

Does anyone know where to get black mid/high density foam similar to the kind you find attached to new car doors to protect them from dings during transport? I'm looking for such material to use as a better air seal for the intercooler cover in our "Ram Air Project". Thanks:smile:

Sid
 
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Old Oct 13, 2005 | 09:31 AM
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I am actually looking for some myself.
I need it to create some front fascia molds for the ol mini.
 
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Old Oct 13, 2005 | 09:33 AM
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Did you try www.mcmaster.com?
 
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Old Oct 13, 2005 | 09:35 AM
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Originally Posted by doomsdaybob
Did you try www.mcmaster.com?
I've looked there before but couldn't find anything that suit my needs
 
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Old Oct 13, 2005 | 10:36 AM
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hummm..worst case...why don't you just get some Foamular boards from HomeDepot and put adhesive on it? :smile:
 
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Old Oct 13, 2005 | 10:43 AM
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Originally Posted by kenchan
hummm..worst case...why don't you just get some Foamular boards from HomeDepot and put adhesive on it? :smile:
What's that?
 
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Old Oct 13, 2005 | 10:49 AM
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Have you tried Clark Foam?

http://www.clarkfoam.com/

Their makers of high density foam, mostly for surfboards, but may have what you are looking for.
 
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Old Oct 13, 2005 | 10:54 AM
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Originally Posted by sndwave
Have you tried Clark Foam?

http://www.clarkfoam.com/

Their makers of high density foam, mostly for surfboards, but may have what you are looking for.
Thanks sndwave...but I'm looking for air sealing foam, not surfboards LOL I poked around and they don't have soft foam.
 
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Old Oct 13, 2005 | 11:08 AM
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try http://www.uline.com/Browse_Listing_855.asp

I think that's what you are getting at.
 
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Old Oct 13, 2005 | 11:09 AM
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Are you talking closed cell foam like what makes sparring padding?
 
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Old Oct 13, 2005 | 11:21 AM
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Originally Posted by theroyalwe
try http://www.uline.com/Browse_Listing_855.asp

I think that's what you are getting at.
Thanks for trying but not what I'm thinking. Ever looked under a race car with cowl induction? They place a strip of black medium density foam approximately 1" wide x 2" tall and encircles the carburator. When they close the hood, it seals the carburator to the hood which allows it to take air from the cowl only.

I know Randy Webb or Peter knows what I'm talking about...maybe I'll try contacting them.
 
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Old Oct 13, 2005 | 11:43 AM
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Check out Rogers Corp: http://www.rogerscorporation.com/

Look under the "high performance foams" category. I think you probably want the 12 lb/ft3 EVA foam, or even better, the microcellular urethane. The latter will take less of a permanent set under load.
 
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Old Oct 13, 2005 | 11:44 AM
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Jegs or Summit maybe?
 
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Old Oct 13, 2005 | 12:15 PM
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Thanks for the lead. I'll dig around there and see what they have. In the mean time, look at the foam around the radiator/condenser of the Mini. That's what I'm talking about:smile:
Originally Posted by inimmini
Check out Rogers Corp: http://www.rogerscorporation.com/

Look under the "high performance foams" category. I think you probably want the 12 lb/ft3 EVA foam, or even better, the microcellular urethane. The latter will take less of a permanent set under load.
 
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Old Oct 13, 2005 | 12:33 PM
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Originally Posted by MSFITOY
Thanks sndwave...but I'm looking for air sealing foam, not surfboards LOL I poked around and they don't have soft foam.
You asked for high density foam. They make foam, the most is used for surfboards, but that doesn't limit what it's used for other reasons.

So what is so soft about high density foam? That’s an oxymoron. :impatient :impatient :impatient
 
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Old Oct 13, 2005 | 12:45 PM
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Originally Posted by sndwave
You asked for high density foam. They make foam, the most is used for surfboards, but that doesn't limit what it's used for other reasons.

So what is so soft about high density foam? That’s an oxymoron. :impatient :impatient :impatient
I mispoke I think I found a source at efoamstore.com:smile:
 
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Old Oct 13, 2005 | 02:28 PM
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Originally Posted by MSFITOY
What's that?
Corning makes these insulation foams for walls, garage doors, etc. its pretty high density but it might have memory (may not push back to original shape).
 
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Old Oct 13, 2005 | 04:55 PM
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Check with Michigan Textiles next time you need foam, they are somewhat local (Ypsilanti) and may carry what you need. Be warned they are a fabric store, but do carry some closed cell foams, and neoprene.
 
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Old Oct 14, 2005 | 09:09 PM
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I came across something like that. It was used as packing material for a TV set. I used it to wedge between the front license plate and the front bumper on a Miata I used to have. It helped protect the front bumper from the license plate bolts.

Stop by your local Circuit City or Best Buys and ask if they have any lying around.
 
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