How To Drivetrain :: Change Your Own Chain Tensioner
#127
#128
#131
I just got the car 10 days ago so I am not that familiar with the Mini engine just yet. If this is a normal sounding mini, should the tensioner be replaced with the longer version as a preventative measure or should I wait to hear the rattle before I install it?
#133
Thanks for telling us how you did it. REALLY appreciate this follow up post with zero information
#134
#135
I want to thank Eric for starting this great thread and everyone who has participated and improved the information provided.
I purchased my Mini new as you can see below, and had the original chain tensioner replaced at 10,663 miles with the 11-31-7-597-895 tensioner. The tech measured the chain at that time @ 63 mm.
I am now at 58.5k miles and the timing chain noise is back. I ordered the updated tensioner ending in 482 from ecstuning for less than $30 including shipping and hope to replace it next weekend. I was able to find the 551 tensioner but decided on the updated tensioner, I hope this is the best decision.
For those of you who purchased your Mini used and wonder about previous maintenance and how it will impact this problem, this is the oil change interval I have followed. I changed the oil the first time @ 1,800 miles along with a new filter using Mobil 1 0-40 European blend and every 6k miles thereafter. I realize this is a very small sample size, but even with good maintenance, I am still experiencing the problem.
My Mini continues to run great and hope with this repair, will continue to give me many more fun miles.
After the tensioner replacement, I will post my results. Everyone, thanks again!
I purchased my Mini new as you can see below, and had the original chain tensioner replaced at 10,663 miles with the 11-31-7-597-895 tensioner. The tech measured the chain at that time @ 63 mm.
I am now at 58.5k miles and the timing chain noise is back. I ordered the updated tensioner ending in 482 from ecstuning for less than $30 including shipping and hope to replace it next weekend. I was able to find the 551 tensioner but decided on the updated tensioner, I hope this is the best decision.
For those of you who purchased your Mini used and wonder about previous maintenance and how it will impact this problem, this is the oil change interval I have followed. I changed the oil the first time @ 1,800 miles along with a new filter using Mobil 1 0-40 European blend and every 6k miles thereafter. I realize this is a very small sample size, but even with good maintenance, I am still experiencing the problem.
My Mini continues to run great and hope with this repair, will continue to give me many more fun miles.
After the tensioner replacement, I will post my results. Everyone, thanks again!
#136
I replaced my chain tensioner yesterday and things are definitely quieter. The job was easier than I expected, I expected more trouble getting the hoses off and back on.
My chain tensioner was defective as when the plunger is pressed in, there is three different clicks and changes in pressure on the plunger. The new tensioner's plunger has smooth resistance all the way in until it is completely depressed.
My chain tensioner was defective as when the plunger is pressed in, there is three different clicks and changes in pressure on the plunger. The new tensioner's plunger has smooth resistance all the way in until it is completely depressed.
#138
dingersdad, I'm guessing you're referring to the "Y" piece that is directly behind the chain tensioner. I copied pictures from Eric's original post which has pictures that show the "Y" piece still in place. The "Y" piece is the large hose opening in the first picture and is shown directly behind the hole where the chain tensioner belongs in the second picture. I'm not sure how Eric got the chain tensioner in and out with the "Y" piece still in place. Maybe that's why he said he had difficulty getting the new chain tensioner installed.
There are two hose clamps, one large clamp straight down and a smaller clamp off to the side. I removed the two clamps and pulled the "Y" piece off. The clamps are in a tight spot, but once the "Y" piece is out of the way, accessing the chain tensioner is relatively easy. The smaller clamp is difficult to get to, and some earlier posts mention difficulty getting the "Y" piece off as the hoses are stuck on. I think someone mentioned using WD-40 to get the hoses back on and I did that also.
I hope this helps. Greg
You only really need a few flat head screw drivers for the hose clamps, a 27mm socket and ratchet, a torque wrench, a torx driver for the air box and some muscle.
Here I have moved the air box out of the way and removed some of the tubes. There is one last tube there at the bottom that needs to be removed.
There are two hose clamps, one large clamp straight down and a smaller clamp off to the side. I removed the two clamps and pulled the "Y" piece off. The clamps are in a tight spot, but once the "Y" piece is out of the way, accessing the chain tensioner is relatively easy. The smaller clamp is difficult to get to, and some earlier posts mention difficulty getting the "Y" piece off as the hoses are stuck on. I think someone mentioned using WD-40 to get the hoses back on and I did that also.
I hope this helps. Greg
You only really need a few flat head screw drivers for the hose clamps, a 27mm socket and ratchet, a torque wrench, a torx driver for the air box and some muscle.
Here I have moved the air box out of the way and removed some of the tubes. There is one last tube there at the bottom that needs to be removed.
#139
Thanks Greg! I was referring to the throttle body, of which I finally found the third bolt holding it on and once I removed it, of course, the throttle body came off so I could get the tensioner out. Its all back together now and running more quiet. I'm going to change the oil, just in case, then she'll be back in service. This whole deal is disappointing and I really think BMW/Mini needs to step up and take charge of fixing this problem.
#140
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Hey Yall, thanks for the great info, I'm trying to find the chain tensioner with the part #s given in this thread but having a bit of an issue. I have a 2009 JCW clubman, will this tensioner work for my car... Thanks so much in advance W0133-1856468
http://www.autopartswarehouse.com/de...?apwcid=nextag
so frustrating when #s are different
http://www.autopartswarehouse.com/de...?apwcid=nextag
so frustrating when #s are different
#142
#143
#145
I hope this is the correct forum section for my questions.
I have my heart set on buying a 2007 Mini Cooper S with 46,0000 miles on it from Carmax Irvine which is a very reputable recertified used car seller, the 2009 Mini Cooper S I wanted was sold only a few minutes before I arrived at the location!
When I first fired up (cold start) the 2009 model was smooth as butter throughout the entire RPM range, but it had what sounded like diesel engine only at idle, is this considered normal?
I thought it could be the electronic solenoid in the injector. I'm currently waiting for my 2007 Mini Cooper S with 46,0000 miles and before sealing the deal with Carmax, I have a stethoscope specifically for auto usage, what types of noises should I be listening for?
Carmax has a 5-Day Money-Back Guarantee before ANY paper work is signed, so I will have 5 days to test her out! This is the time that I have to find out if anything is not right, so I want to use those days to be sure everything is in order! I need your help to make the most out of the time I have to test the Mini out.
Much appreciated!
Regards,
Systemlord
When I first fired up (cold start) the 2009 model was smooth as butter throughout the entire RPM range, but it had what sounded like diesel engine only at idle, is this considered normal?
I thought it could be the electronic solenoid in the injector. I'm currently waiting for my 2007 Mini Cooper S with 46,0000 miles and before sealing the deal with Carmax, I have a stethoscope specifically for auto usage, what types of noises should I be listening for?
Carmax has a 5-Day Money-Back Guarantee before ANY paper work is signed, so I will have 5 days to test her out! This is the time that I have to find out if anything is not right, so I want to use those days to be sure everything is in order! I need your help to make the most out of the time I have to test the Mini out.
Much appreciated!
Regards,
Systemlord
Last edited by Systemlord; 03-10-2013 at 11:05 AM.
#146
Systemlord: All of the direct injected turbo engines (2007+ MCS and JCW's) will sound a bit like a diesel at idle. This is due to the common rail high pressure fuel injection system and is normal. The timing chain/tensioner problem generally presents itself during colder weather, 40 degrees or colder at night, and when the car has been sitting for 8 hours or more. The noise is quite loud and lasts generally for less than a couple of minutes. When the oil pressure builds up and the tensioner takes the slack out of the timing chain the noise stops. Not a good idea to rev the engine when it is cold (anytime) and you hear this noise. You should try to check out the car during the conditions mentioned above and/or look into the CarMax extended warranty....this can be an expensive repair, especially if the tensioner and/or chain fails completely. Hope this helps....good luck with your purchase. Bought my '07 MCS new and it has been the best/most fun car I have ever owned.
#147
Systemlord: All of the direct injected turbo engines (2007+ MCS and JCW's) will sound a bit like a diesel at idle. This is due to the common rail high pressure fuel injection system and is normal. The timing chain/tensioner problem generally presents itself during colder weather, 40 degrees or colder at night, and when the car has been sitting for 8 hours or more. The noise is quite loud and lasts generally for less than a couple of minutes. When the oil pressure builds up and the tensioner takes the slack out of the timing chain the noise stops. Not a good idea to rev the engine when it is cold (anytime) and you hear this noise. You should try to check out the car during the conditions mentioned above and/or look into the CarMax extended warranty....this can be an expensive repair, especially if the tensioner and/or chain fails completely. Hope this helps....good luck with your purchase. Bought my '07 MCS new and it has been the best/most fun car I have ever owned.
I have heard a few member's using a 0W-30 oil which made rattling go away, perhaps the tensioners are seized up because of the cold weather therefore not giving proper tension. It seems like the timing chain is not the problem, it's the tensioners that are failing do to lack of oil/oil pressure, am I understanding this correctly?
Systemlord
#148
Systemlord: Be mindful about choosing oil for the turbocharged MINI. Requirements include BMW LL01 and ACEA A3/B3. IMHO it would be wise to use only oils on this list or purchase oil from MINI for the turbo cars. I use Mobil 1 0W40 as it is a quality product and is the most readily available oil from MINI USA's list of approved oils (provided on the MINI Owner's Lounge) see below:
"The oils listed below meet MINI's Long-life rating and are acceptable for use in MINIs in the US market with gasoline engines.
Long-life rating LL-01 Approved Synthetic Oils for the US Market
- Castrol Syntec European Formula SAE 0W-30
- Mobil 1 SAE 0W-40
- Pennzoil Platinum European Formula Ultra SAE 5W-30
- Valvoline SynPower SAE 5W-30"
I believe it gets cold enough in So. Cal. to cause the timing chain "death rattle" problem, it does here in Las Vegas, NV. Some of the folks in the Sin City MINI Club, including me, have been able to solve the problem by replacing the tensioner, while others have had to replace the chain, guide rails etc. to resolve the problem. A cooperative MINI dealer may be willing to check the VIN of the car you are interested in and let you know if there has been a warranty upgrade of the tensioner or chain replacement. Otherwise, best way to ensure you don't get burned by this issue is to purchase the extended warranty coverage or you can do as we are known for here is Vegas....roll the dice!
"The oils listed below meet MINI's Long-life rating and are acceptable for use in MINIs in the US market with gasoline engines.
Long-life rating LL-01 Approved Synthetic Oils for the US Market
- Castrol Syntec European Formula SAE 0W-30
- Mobil 1 SAE 0W-40
- Pennzoil Platinum European Formula Ultra SAE 5W-30
- Valvoline SynPower SAE 5W-30"
I believe it gets cold enough in So. Cal. to cause the timing chain "death rattle" problem, it does here in Las Vegas, NV. Some of the folks in the Sin City MINI Club, including me, have been able to solve the problem by replacing the tensioner, while others have had to replace the chain, guide rails etc. to resolve the problem. A cooperative MINI dealer may be willing to check the VIN of the car you are interested in and let you know if there has been a warranty upgrade of the tensioner or chain replacement. Otherwise, best way to ensure you don't get burned by this issue is to purchase the extended warranty coverage or you can do as we are known for here is Vegas....roll the dice!
#149
#150
Systemlord: Be mindful about choosing oil for the turbocharged MINI. Requirements include BMW LL01 and ACEA A3/B3. IMHO it would be wise to use only oils on this list or purchase oil from MINI for the turbo cars. I use Mobil 1 0W40 as it is a quality product and is the most readily available oil from MINI USA's list of approved oils (provided on the MINI Owner's Lounge) see below:
"The oils listed below meet MINI's Long-life rating and are acceptable for use in MINIs in the US market with gasoline engines.
Long-life rating LL-01 Approved Synthetic Oils for the US Market
- Castrol Syntec European Formula SAE 0W-30
- Mobil 1 SAE 0W-40
- Pennzoil Platinum European Formula Ultra SAE 5W-30
- Valvoline SynPower SAE 5W-30"
I believe it gets cold enough in So. Cal. to cause the timing chain "death rattle" problem, it does here in Las Vegas, NV. Some of the folks in the Sin City MINI Club, including me, have been able to solve the problem by replacing the tensioner, while others have had to replace the chain, guide rails etc. to resolve the problem. A cooperative MINI dealer may be willing to check the VIN of the car you are interested in and let you know if there has been a warranty upgrade of the tensioner or chain replacement. Otherwise, best way to ensure you don't get burned by this issue is to purchase the extended warranty coverage or you can do as we are known for here is Vegas....roll the dice!
"The oils listed below meet MINI's Long-life rating and are acceptable for use in MINIs in the US market with gasoline engines.
Long-life rating LL-01 Approved Synthetic Oils for the US Market
- Castrol Syntec European Formula SAE 0W-30
- Mobil 1 SAE 0W-40
- Pennzoil Platinum European Formula Ultra SAE 5W-30
- Valvoline SynPower SAE 5W-30"
I believe it gets cold enough in So. Cal. to cause the timing chain "death rattle" problem, it does here in Las Vegas, NV. Some of the folks in the Sin City MINI Club, including me, have been able to solve the problem by replacing the tensioner, while others have had to replace the chain, guide rails etc. to resolve the problem. A cooperative MINI dealer may be willing to check the VIN of the car you are interested in and let you know if there has been a warranty upgrade of the tensioner or chain replacement. Otherwise, best way to ensure you don't get burned by this issue is to purchase the extended warranty coverage or you can do as we are known for here is Vegas....roll the dice!
Last edited by Systemlord; 03-11-2013 at 12:39 PM.