Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain IC Thermal Efficiency

Thread Tools
 
Search this Thread
 
Old Dec 1, 2006 | 09:03 AM
  #101  
k-huevo's Avatar
k-huevo
6th Gear
Joined: Aug 2004
Posts: 1,629
Likes: 7
From: Pipe Creek, Texas
So, you think that’s hot; I’ve recorded a transient peak IAT of 130C/266F in a heat soaked dyno situation, on a 101F day.
 
Reply
Old Dec 1, 2006 | 09:50 AM
  #102  
DrPhilGandini's Avatar
DrPhilGandini
Thread Starter
|
My little dose of LITHIUM
iTrader: (1)
Joined: Jul 2005
Posts: 2,435
Likes: 2
From: Albuquerque New Mexico
For those looking to measure core-in and core-out temps, here's a probe and fitting that would fit perfectly into the bungs of the DFIC:
http://www.pace-sci.com/temperature.htm
Check out the PT916 probe and the fitting below it.
Not too expensive, but you'd have to get a gauge...which might be expensive. My Davtron runs about $160 retail.

cheers,
 
Reply
Old Dec 1, 2006 | 10:57 AM
  #103  
TonyB's Avatar
TonyB
6th Gear
Joined: Apr 2003
Posts: 3,957
Likes: 2
From: a canyon, south Bay Area
Originally Posted by Dr Obnxs
...Don't know if it's right, but it's the only thing I could come up with. The only other possibility is that starting to build boost earlier in the RPM range may allow the intake tract to heat more, as it's seeing hotter air earlier, and this in turn may heat the charge more......

Any thoughts on this one?

Matt
When there was first talk about the VGS and higher IAT's, this was my first (and really only) possible reason. It still makes sense to me. Your BPV leak scenario is not somthing I thought of though... I would think that would be easy to troubleshoot though, like by experimenting with a stiffer, and looser spring...

Still have the VGS, at least for now...
 
Reply
Old Dec 1, 2006 | 11:06 AM
  #104  
Dr Obnxs's Avatar
Dr Obnxs
Former Vendor
iTrader: (7)
Joined: Sep 2004
Posts: 10,340
Likes: 5
From: Woodside, CA
All this temp logging stuff is just too expensive.

If I made a 4 channel unit that read values to a compact fash card and a user selectable display (individual temp readings or deltas), I think I could do the control unit for about $100. Display for about $50 and probes could be these guys listed from Pace for $20 each... That would be about $250 for a four channel set up with logging. Anyone intersted?

Matt
 
Reply
Old Dec 1, 2006 | 11:39 AM
  #105  
TonyB's Avatar
TonyB
6th Gear
Joined: Apr 2003
Posts: 3,957
Likes: 2
From: a canyon, south Bay Area
Might want to check with Peter first before going through the effort .

Would love to see what you envision for a display... I think it would be quite popular, esp for those with a DFIC...
 
Reply
Old Dec 1, 2006 | 11:49 AM
  #106  
obehave's Avatar
obehave
6th Gear
Joined: Sep 2002
Posts: 2,196
Likes: 0
From: Hampton, VA
Originally Posted by Dr Obnxs
I've been thinking about this for a while, and all the reports of the VGS raising intake temps. I've got a heretical theory what's happening.....

First off, the heat comes from the compressing of the intake charge as it exits the SC, working against the boost in the intake. So how can a VGS raise those temps? It's not doing work, it doesn't pump hot air in... There's only one place the higher temps can come from, and that's the SC working against higher pressures. Is it possible that the stock BPV is starting to leak, open a bit, at higher boost? In stock configuration, it's just held closed by the spring. With the VGS, boost above atmostphere will help hold the valve closed (effectivly holding the valve more closed).

Don't know if it's right, but it's the only thing I could come up with. The only other possibility is that starting to build boost earlier in the RPM range may allow the intake tract to heat more, as it's seeing hotter air earlier, and this in turn may heat the charge more......

Any thoughts on this one?

Matt
Just a bit. There is also the adjustment of the BPV butterfly. Generally this is done in concert with the VGS.
 
Reply
Old Dec 1, 2006 | 11:52 AM
  #107  
Dr Obnxs's Avatar
Dr Obnxs
Former Vendor
iTrader: (7)
Joined: Sep 2004
Posts: 10,340
Likes: 5
From: Woodside, CA
Wading deeper into OT waters....

I was thinking about that too, but one catch with this is one would have to have higher boost to have higher temps..... Enough so that it woulsd show up on the boost gauge or T-MAP reading.....

Matt
 
Reply
Old Dec 1, 2006 | 01:02 PM
  #108  
DrPhilGandini's Avatar
DrPhilGandini
Thread Starter
|
My little dose of LITHIUM
iTrader: (1)
Joined: Jul 2005
Posts: 2,435
Likes: 2
From: Albuquerque New Mexico
Originally Posted by Dr Obnxs
If I made a 4 channel unit that read values to a compact fash card and a user selectable display (individual temp readings or deltas), I think I could do the control unit for about $100. Display for about $50 and probes could be these guys listed from Pace for $20 each... That would be about $250 for a four channel set up with logging. Anyone intersted?

Matt
Ahh, hello?? Where do I sign? Do you take PayPal...??
I'm first in line after the other guy...
btw, the Davtron displays are great--little rectangles about 2"x1". 4 of these in line, or in a 2x2 matrix would be fantastic.

thanks, Matt!
 
Reply
Old Dec 1, 2006 | 01:51 PM
  #109  
MSFITOY's Avatar
MSFITOY
OVERDRIVE
20 Year Member
Liked
Loved
Joined: May 2003
Posts: 7,926
Likes: 41
From: Greensboro, NC
Originally Posted by DrPhilGandini
Ahh, hello?? Where do I sign? Do you take PayPal...??
I'm first in line after the other guy...
btw, the Davtron displays are great--little rectangles about 2"x1". 4 of these in line, or in a 2x2 matrix would be fantastic.

thanks, Matt!
If you come to MOTD07, please come join us up on the hill for our first annual Mini OCD gathering
 
Reply
Old Dec 1, 2006 | 01:54 PM
  #110  
minimusprime's Avatar
minimusprime
6th Gear
iTrader: (1)
Joined: May 2006
Posts: 1,429
Likes: 1
From: Flying My Roflcopter
you can also get some vfd (vacume) displays that have been removed from cahs registers and such. I spent a great deal of time programming one to display temps from 4 temp sensors in my computer on the front of my case. You can get them in back lit as well for very cheap... usually 4 lines by 8 characters for less then 20 bux. I also have diagrams for the circuit boards I made... not sure if they would be the same for you as mine were just serial ports and a controller chip.

I'll dig up those links, my software and diagrams
 
Reply
Old Dec 1, 2006 | 02:15 PM
  #111  
obehave's Avatar
obehave
6th Gear
Joined: Sep 2002
Posts: 2,196
Likes: 0
From: Hampton, VA
Originally Posted by MSFITOY
If you come to MOTD07, please come join us up on the hill for our first annual Mini OCD gathering
Yep...
The "great little rectangles" gave him away didn't it?
 
Reply
Old Dec 1, 2006 | 02:41 PM
  #112  
MSFITOY's Avatar
MSFITOY
OVERDRIVE
20 Year Member
Liked
Loved
Joined: May 2003
Posts: 7,926
Likes: 41
From: Greensboro, NC
Originally Posted by obehave
Yep...
The "great little rectangles" gave him away didn't it?
I knew he wouldn't be able to get these out of his mind...

 
Reply
Old Dec 1, 2006 | 03:49 PM
  #113  
DrPhilGandini's Avatar
DrPhilGandini
Thread Starter
|
My little dose of LITHIUM
iTrader: (1)
Joined: Jul 2005
Posts: 2,435
Likes: 2
From: Albuquerque New Mexico
Actually, I love those little red displays, Sid...
My friends want to go back to AMVIV in 07, but I'd rather go to the Dragon. However every time I look at the map, it seems further to go there than to Las Vegas. I wonder why?
Still, a meeting of the really OCD NAMers would be a sight to see. Is Monk coming too...?

cheers,
 
Reply
Old Dec 1, 2006 | 04:41 PM
  #114  
toolmichael's Avatar
toolmichael
2nd Gear
Joined: Apr 2005
Posts: 75
Likes: 0
From: Sammamish WA
I'd get in line for that Matt! thanks for asking.
 
Reply
Old Dec 1, 2006 | 07:06 PM
  #115  
04SDmini's Avatar
04SDmini
3rd Gear
Joined: Jan 2006
Posts: 237
Likes: 0
From: San Diego CA
Sign Me Up!!!
 
Reply
Old Dec 2, 2006 | 02:25 PM
  #116  
stevecars60's Avatar
stevecars60
6th Gear
Joined: Mar 2006
Posts: 1,710
Likes: 1
From: Northampton MA
Originally Posted by obehave
Remember Steve he said that was after the car had been static for an hour. Nothing will stop things from heating under those circumstances.

His readings are consistently higher than mine so taking that into consideration his 130º is real bad after a hard drive and a rest. Bearing mind all the engine heat will be rising up through the IC.( Yes we all know this but it's worth mentioning )
It's been a while since I've had my gauges in and it was also warmer but those temps don't seem too out of line.
Here's the deal, the higher the restriction, IC core, the more heat the SC will make. The heat soak condition just adds to the issue. I think 1 of the reasons we don't see these high IATs are because of core flow. For an efficent IC to work properly there is a carful balence of core flow & exterior TE. The testing that I did this summer, with the VGS & without was almost worthless, just way too hot to tell, but in the rain, the little time I had, the VGS only made a less than 2% temp difference.

I would expect Dr Phils temps to be higher because of climate, compared to here, but they are, % wise, too high IMHO. As we say, while resting under the car, on the creeper, with a pillow, "sumpin aint right......"
 
Reply
Old Dec 2, 2006 | 02:27 PM
  #117  
stevecars60's Avatar
stevecars60
6th Gear
Joined: Mar 2006
Posts: 1,710
Likes: 1
From: Northampton MA
Originally Posted by DrPhilGandini
Actually, I love those little red displays, Sid...
My friends want to go back to AMVIV in 07, but I'd rather go to the Dragon. However every time I look at the map, it seems further to go there than to Las Vegas. I wonder why?
Still, a meeting of the really OCD NAMers would be a sight to see. Is Monk coming too...?

cheers,
Could be & Captin America, maybe.
 
Reply
Old Dec 2, 2006 | 03:11 PM
  #118  
obehave's Avatar
obehave
6th Gear
Joined: Sep 2002
Posts: 2,196
Likes: 0
From: Hampton, VA
Originally Posted by stevecars60
Here's the deal, the higher the restriction, IC core, the more heat the SC will make. The heat soak condition just adds to the issue. I think 1 of the reasons we don't see these high IATs are because of core flow. For an efficent IC to work properly there is a carful balence of core flow & exterior TE. The testing that I did this summer, with the VGS & without was almost worthless, just way too hot to tell, but in the rain, the little time I had, the VGS only made a less than 2% temp difference.

I would expect Dr Phils temps to be higher because of climate, compared to here, but they are, % wise, too high IMHO. As we say, while resting under the car, on the creeper, with a pillow, "sumpin aint right......"
Your temps from what I remember are similar to mine. Forgot what IC you're running.
2% eh? Not much difference.
 
Reply
Old Dec 2, 2006 | 03:52 PM
  #119  
DrPhilGandini's Avatar
DrPhilGandini
Thread Starter
|
My little dose of LITHIUM
iTrader: (1)
Joined: Jul 2005
Posts: 2,435
Likes: 2
From: Albuquerque New Mexico
Well, the worst thing I ever did was get the temp probes! Since my reported temps are so much higher than everyone else's now I'm obsessed with finding an explanation for the observations. Here are some of the ideas I've come up with:
1. The probes are reading something more than the air temperature. They are SS and mounted to the IC body, albeit with rubber grommets to reduce direct heat transfer.
2. The probes are reading incorrectly. They read ambient temperature correctly, so I doubt it's this.
3. The meter is not calibrated, but it is a high quality unit that appears to accurate.
so, if the readings are correct, then why so high?
4. The altitude (5000ft) causes IATs to be much higher than at lower altitudes.
5. It could be the VGS, but I removed it, and temps are still very high.
6. My airbox temperatures are very high, but how?

Ah, I give up. I might just remove the probes and plug the holes in the DFIC up... Did I say I have an obsessive personality?
cheers,
 
Reply
Old Dec 2, 2006 | 05:12 PM
  #120  
stevecars60's Avatar
stevecars60
6th Gear
Joined: Mar 2006
Posts: 1,710
Likes: 1
From: Northampton MA
Originally Posted by obehave
Your temps from what I remember are similar to mine. Forgot what IC you're running.
2% eh? Not much difference.
Obe, yes we did have similar results. 2% in the rain, in the 80s and real bad air. You know air can be pretty good in the rain ( not that day ). The only thing from that thread that I don't remember was heat soak recovery, I think it was good? I do know I liked the interior of the GSR. I have a Forge. The last we had any thoughts on the 2 designs was with the exterior fin density, the Forge being less than less than any IC I've seen.

Phil, a Zen moment would help. Realy, where are you going with these numbers? They won't make the IAT issue go away without a new mortgage & a vacation from work ( the day job ) so you can realy get your teeth into the 6 issues. If the car is running well & you're giving those GTI guys a whipping, that's all that counts, right?

After spending a bunch of time ( who cares ) fabing a box for my K&N, heat fences w/ insulation for under hood heat management, using most of my 16g aluminum ( that I care about ), I took it all out to pollish it ( cause I thought - after gathering some numbers ) and everything worked better ( how about this for a run on sentence ), what. Woah, I'm another one of those white guys in a Vonage ad... It would have been cheaper to break the picture window.. I gave away all the polished bling, realy cool ( kwel is more better ), under hood Mini parts. I think I'm all better now.
1 I don't wake up at 3:30 AM any more
2 I don't feel the need to buy more stuff to make sure the stuff I make doesen't work
3 The belief that you spent good money on crap is true. The JCW crew will back me on this 1 ( they even have a team - they buy some craptistic stuff for their cars, then brag about it. Who knew? )
4 The purpose of money is to make sure the government & the citizens of the US of A are safe from possible problems with Ketchup
5 Have no clue of what to write for 5
6 IMHO #6 is a realy neat number

See? Now you won't need a week at Betty Ford
 
Reply
Old Dec 2, 2006 | 05:49 PM
  #121  
DrPhilGandini's Avatar
DrPhilGandini
Thread Starter
|
My little dose of LITHIUM
iTrader: (1)
Joined: Jul 2005
Posts: 2,435
Likes: 2
From: Albuquerque New Mexico
Ah, Steve, that was just I needed, thanks. Actually, while you were writing your words of wisdom I ordered a little cheepie gauge with probe to measure the temperatures in the airbox. It will help in figuring out if my FAD is doing anything good, and in the spirit that Matt expressed, it will give me a little more information about the air getting in to the intake system.
Time to think about something else...
again, thanks.
(PS I am thinking of putting the VGS back as the 3200 rpm flatness is killing me, and it goes away with the VGS)
cheers,
 
Reply
Old Dec 2, 2006 | 06:08 PM
  #122  
obehave's Avatar
obehave
6th Gear
Joined: Sep 2002
Posts: 2,196
Likes: 0
From: Hampton, VA
Well one thing seems to have come of this. The VGS isn't a major heat issue.

Remember Phil, there's a built in help system here.
 
Reply
Old Dec 2, 2006 | 07:04 PM
  #123  
PGT's Avatar
PGT
Banned
iTrader: (11)
Joined: May 2006
Posts: 7,681
Likes: 1
From: DC Metro
random Q for you all since you are the **** OCD set about this and will be sure to give me good advice. I can pick up a used Alta core for $250. Silly to spend more for a newer direct flow design, or is there that much difference? My goal for this car was bang for the buck mods only (promise to the wife....famous last words, I know).
 
Reply
Old Dec 2, 2006 | 08:59 PM
  #124  
DrPhilGandini's Avatar
DrPhilGandini
Thread Starter
|
My little dose of LITHIUM
iTrader: (1)
Joined: Jul 2005
Posts: 2,435
Likes: 2
From: Albuquerque New Mexico
Well, just my HO, but for the money, that's a great deal! Make sure you get the Alta diverter, and modify it, and a really big scoop--the M7 Ram Intake is the best scoop for this cooler I believe.
There is also a thread here talking about smaller mods using insulation, that will help get the most out of that IC.

cheers,
 
Reply
Old Dec 2, 2006 | 09:01 PM
  #125  
obehave's Avatar
obehave
6th Gear
Joined: Sep 2002
Posts: 2,196
Likes: 0
From: Hampton, VA
Originally Posted by Patagonian GT
random Q for you all since you are the **** OCD set about this and will be sure to give me good advice. I can pick up a used Alta core for $250. Silly to spend more for a newer direct flow design, or is there that much difference? My goal for this car was bang for the buck mods only (promise to the wife....famous last words, I know).
Yer splitting hairs really.
For the $450 dollar difference you won't gain much. Yes there are minor pressure drop differences and the DFIC may have some cooling advantages but $450 will buy you some other nice goodies.
Like I'll sell you my old Alta intake without the tube for $50 you pay the shipping.
 
Reply



All times are GMT -7. The time now is 09:56 PM.