Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Stahl Header & CAT back system

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Old Sep 26, 2006 | 04:11 AM
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Stahl Header & CAT back system

This system looks pretty cool from Precision-Mini!

Don, why did you decide to go with the turbo style mufflers?

How loud is this system with a ported head and large Throttle body?

Do you have to modify the back bumper or is something going to be included with the kit?

Any idea on a price yet?

Please keep us up-dated with sound clips with HP and TQ numbers!

Thank -- Johan
 
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Old Sep 26, 2006 | 06:41 AM
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how much is it going to cost?
 
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Old Sep 26, 2006 | 07:12 AM
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Originally Posted by Johan
This system looks pretty cool from Precision-Mini!

Don, why did you decide to go with the turbo style mufflers?

How loud is this system with a ported head and large Throttle body?

Do you have to modify the back bumper or is something going to be included with the kit?

Any idea on a price yet?

Please keep us up-dated with sound clips with HP and TQ numbers!

Thank -- Johan
Why turbo style mufflers: Because Stahl recommends them for performance.
Loudness: It is only loud under hard acceleration. With a head and larger TB I recorded 99 dbs in the driver's seat with the windows up.
Valance: A valance will be offered as an option. I don't run with it on because without it there is more room for a diffuser.
Price: The Stage 2 is being built and the price should be announced by the end of the week.
 
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Old Sep 26, 2006 | 07:39 AM
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Originally Posted by dmh
Why turbo style mufflers: Because Stahl recommends them for performance.
Loudness: It is only loud under hard acceleration. With a head and larger TB I recorded 99 dbs in the driver's seat with the windows up.
Valance: A valance will be offered as an option. I don't run with it on because without it there is more room for a diffuser.
Price: The Stage 2 is being built and the price should be announced by the end of the week.
99 dBs! Are you kidding me? Hearing damage occurs way before this reading. Might as well sell your stereo system, unless you don't go WOT that often.

Man, I'm glad you gave those readings before I got interested in this muffler system.

Paul
 
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Old Sep 26, 2006 | 07:47 AM
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Originally Posted by pberry51mini
99 dBs! Are you kidding me? Hearing damage occurs way before this reading. Might as well sell your stereo system, unless you don't go WOT that often.

Man, I'm glad you gave those readings before I got interested in this muffler system.

Paul
Actually it isnt that loud for WOT. Check out this thread from a few years ago. https://www.northamericanmotoring.co...9&postcount=65
The Miltek exhaust is over 100 WITHOUT a header. Just something to think about...
 
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Old Sep 26, 2006 | 08:07 AM
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this is a pretty nice looking system. are you going to give us numbers or are we going to wait till someone buys the system and does a write up? i like the cat back exhaust style
 
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Old Sep 26, 2006 | 08:07 AM
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Originally Posted by S Curvz
Actually it isnt that loud for WOT. Check out this thread from a few years ago. https://www.northamericanmotoring.co...9&postcount=65
The Miltek exhaust is over 100 WITHOUT a header. Just something to think about...

Big difference though.
Don said in the drivers seat.
The shootout was with the mike placed behind the car in line with the exhaust. I forgot the distance.
 
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Old Sep 26, 2006 | 08:12 AM
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Originally Posted by obehave
Big difference though.
Don said in the drivers seat.
The shootout was with the mike placed behind the car in line with the exhaust. I forgot the distance.
Good point...

Don, Any chance we could get some numbers from behind for comparison?
 
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Old Sep 26, 2006 | 08:18 AM
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Hearing damage and stereos? Who listens to the stereo?
There are ways to quiet it down but it will hurt the performance of the system. For those who want it quieter a street muffler will be available.
Numbers: I write about that on my web site. Please read it. It all depends on what system you'd like.

Substantial HP increase guaranteed.
 
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Old Sep 26, 2006 | 08:23 AM
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Originally Posted by dmh
Hearing damage and stereos? Who listens to the stereo?
There are ways to quiet it down but it will hurt the performance of the system. For those who want it quieter a street muffler will be available.
Numbers: I write about that on my web site. Please read it. It all depends on what system you'd like.

Substantial HP increase guaranteed.
So those levels are for the race system?
 
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Old Sep 26, 2006 | 09:27 AM
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Geez, you guys still have hearing? I haven't heard a word my wife's said for years...and she believes me when I tell her about the -normal- hearing loss that occurs as a guy ages. All I care about is the drone at 3500rpm (80ish in 6th).
Sorry to harp on the point, but if the removable section is a flex joint, then do you have to run the cat all the time? (Not that there's anything wrong with that...)
btw, why would you want a removable flex joint?

cheers,
 
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Old Sep 26, 2006 | 09:49 AM
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The CAT is removable. The flex joint is removable because you can use a 4-1 collector and lengthen the primaries if you wish. 28" primaries are still rather short in the world of performance but it was the longest I could get with a split collector and good flex joint.
The dbs are with the sport mufflers. I'll post the street dbs in a day of two.
 
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Old Sep 26, 2006 | 10:35 AM
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Those primaries are the longest I've seen on a MINI header, which in theory is good. Does the Stahl header require the Stahl cat-back exhaust, or is it compatible with other cat-backs such as the Milltek?
 
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Old Sep 26, 2006 | 11:13 AM
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Originally Posted by pure&simple
Those primaries are the longest I've seen on a MINI header, which in theory is good. Does the Stahl header require the Stahl cat-back exhaust, or is it compatible with other cat-backs such as the Milltek?

Mentioned earlier in the thread. You need the whole system.

Don;
if you can post estimates of output differences between sport and street modes.
Don't care about dyno numbers on the difference. Just your thoughts.
 
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Old Sep 26, 2006 | 02:20 PM
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I'm curious about the header primary tuning lengths, and I applaud you for what looks to be a reasonable looking merge collector. I'm disappointed yet again with "turbo style" mufflers on a supercharged car. This system looks like will make power over stock from its reduction in backpressure, but it will not markedly improve VE like a properly tuned exhaust. I'm also wondering why the downstream O2 bung is SO far downstream of the cat. Are you providing a harness extension for both O2 sensors due to their relocation? The last problem I see is convincing people to hack up their rear-end aesthetics to accomidate tips that are in different locations to stock.

Good luck,
Ryan
 
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Old Sep 26, 2006 | 04:01 PM
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Originally Posted by obehave
Mentioned earlier in the thread. You need the whole system.

Don;
if you can post estimates of output differences between sport and street modes.
Don't care about dyno numbers on the difference. Just your thoughts.
I'll have the numbers most likely by Thursday and will post them soon there after.
 
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Old Sep 26, 2006 | 04:02 PM
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Originally Posted by Ryephile
I'm curious about the header primary tuning lengths, and I applaud you for what looks to be a reasonable looking merge collector. I'm disappointed yet again with "turbo style" mufflers on a supercharged car. This system looks like will make power over stock from its reduction in backpressure, but it will not markedly improve VE like a properly tuned exhaust. I'm also wondering why the downstream O2 bung is SO far downstream of the cat. Are you providing a harness extension for both O2 sensors due to their relocation? The last problem I see is convincing people to hack up their rear-end aesthetics to accomidate tips that are in different locations to stock.

Good luck,
Ryan
--Do you truly know who Jere Stahl is, what he does, and has done through his Hall-of-Fame career?
--What style of mufflers would you like to see that you think will improve the VE?
--When I have time I'll post a picture of the rear view how it stands now. I also use a diffuser while at the track. The rear valance comes off for that.
--2 of the 3 O2 bungs require lengthening; nothing usual or difficult with that.
--This system is targeted for performance oriented customers. Those interested in sound and aesthetics might want to look elsewhere.
--The first run of the Stage 2 has already sold out. More are being made!
 

Last edited by dmh; Sep 26, 2006 at 06:11 PM.
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Old Sep 26, 2006 | 06:58 PM
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I like what Ryephile says. But Don's response is reasonable. If he's targeting the "race" crowd, then they are willing and prepared to do a lot of hand work to extend wires and cut valances. The rest of us want "plug and play" systems, and this doesn't look like one. I won't cut up my rear valance, but I'd be interested in a diffuser replacement that actually works (with data, etc.) I am willing to cut wires and solder them, but I'd prefer a plug and play alternative. I wish it came with the stock twice-pipes (as my darling wife Maria calls them!)
I hope this doesn't degenerate into a flame war. This is one of the best threads at the moment on NAM, so -pullease- keep it sane.

cheers,
 
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Old Sep 26, 2006 | 08:45 PM
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Originally Posted by dmh
--Do you truly know who Jere Stahl is, what he does, and has done through his Hall-of-Fame career?
--What style of mufflers would you like to see that you think will improve the VE?
Don, earlier in this thread you said:
Originally Posted by dmh
Why turbo style mufflers: Because Stahl recommends them for performance.
It sounds like Stahl didn't actually design this MINI exhaust. It doesn't matter, using perf-core mufflers aren't ideal for this application when no resonator is upstream, regardless who designed it.

I know of Stahl's innovations, and they're exclusively pertaining to primary tuning and merge collectors, not the as-critical secondary tuning and resonators vs. mufflers. Like I said earlier, the header design looks impressive, which is of course a Stahl trademark. I just don't see the cat-back portion being as good as it could be, especially if your application is for the racer.

Regards,
Ryan
 
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Old Sep 27, 2006 | 03:21 AM
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Originally Posted by Ryephile
Don, earlier in this thread you said:

It sounds like Stahl didn't actually design this MINI exhaust. It doesn't matter, using perf-core mufflers aren't ideal for this application when no resonator is upstream, regardless who designed it.

I know of Stahl's innovations, and they're exclusively pertaining to primary tuning and merge collectors, not the as-critical secondary tuning and resonators vs. mufflers. Like I said earlier, the header design looks impressive, which is of course a Stahl trademark. I just don't see the cat-back portion being as good as it could be, especially if your application is for the racer.

Regards,
Ryan
The entire system is Stahl. The only reason a muffler is there at all is for street applications or tracks with sound level limitations. We have the option of running a straight pipe at the track. There is also a quieter street muffler available.
 

Last edited by dmh; Sep 27, 2006 at 03:42 AM.
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Old Sep 27, 2006 | 03:42 AM
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Originally Posted by gandini
I like what Ryephile says. But Don's response is reasonable. If he's targeting the "race" crowd, then they are willing and prepared to do a lot of hand work to extend wires and cut valances. The rest of us want "plug and play" systems, and this doesn't look like one. I won't cut up my rear valance, but I'd be interested in a diffuser replacement that actually works (with data, etc.) I am willing to cut wires and solder them, but I'd prefer a plug and play alternative. I wish it came with the stock twice-pipes (as my darling wife Maria calls them!)
I hope this doesn't degenerate into a flame war. This is one of the best threads at the moment on NAM, so -pullease- keep it sane.

cheers,
I'm unclear: what did you like that Ryephile said?
Maybe I didn't make myself clear: this system is geared towards those with high performance in mind; it is not a mass market product. If you are unwilling to lengthen wires and remove or modify your rear valance this system isn't for you. (I’m working on making a valance replacement.)
This system comes with options to suit your needs such as primary diameters of 1 5/8, 1 3/4, and 1 7/8, a 4-2-1 or a 4-1 collector, and quick change mufflers/pipe.
 

Last edited by dmh; Sep 27, 2006 at 04:02 AM.
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Old Sep 27, 2006 | 07:46 AM
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Very Interested! Removable mufflers is a nice option. Also very interested in a rear diffuser for track days.

Keep us posted!
 
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Old Sep 27, 2006 | 08:55 AM
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Beautiful header and proabably the only one truely worth the money. How much appr. is the Stahl Header
 
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Old Sep 27, 2006 | 09:33 AM
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I'll know more about the pricing shortly; probably within a week. As soon as I get it I will post it here and on my web site.
 
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Old Sep 27, 2006 | 09:34 AM
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This is a great thread!

Don,

I have another ? for you...I understand that this is mainly a race system but for those of us who choose to run this on the street, are we going to be seeing CEL or SES lights?

Thanks -- Johan
 
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