Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain 380cc Fuel Injectors on the cheap - How To

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Old Aug 13, 2021 | 08:39 AM
  #51  
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im running 380cc bosh injector from audi tt225 direct bolt on no adapters same o-ring... work perfectly.
 
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Old Aug 13, 2021 | 12:34 PM
  #52  
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Originally Posted by euromakx
im running 380cc bosh injector from audi tt225 direct bolt on no adapters same o-ring... work perfectly.
good to know, would you have a part number and source?
 
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Old Aug 15, 2021 | 06:01 PM
  #53  
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Originally Posted by Aspen
good to know, would you have a part number and source?

Bosch 06A906031BC

https://www.fcpeuro.com/products/aud...tro-0280156063
 
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Old Feb 10, 2022 | 04:20 PM
  #54  
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Siemens 380's on the cheap

Posting this question in an old thread.
I scored a set of low millage Deka Siemens 380cc injectors from a salvaged Mini. Got them cheap ($30 + $28 refresh kit = O rings and filters). Cleaned/flushed inside, back-flushed, new filters, tested = Working beautifully!
I plan on installing them soon. I have a few minor mods : 15% SC pulley, modified stock CAI box w/ 2¼" piping, K&N cone filter, NGK wires + colder plugs.
Question: Will the colder plugs be fine in concert with the 380s'?
Thanks
 
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Old May 11, 2022 | 09:34 PM
  #55  
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Originally Posted by Here2Go
Posting this question in an old thread.
I scored a set of low millage Deka Siemens 380cc injectors from a salvaged Mini. Got them cheap ($30 + $28 refresh kit = O rings and filters). Cleaned/flushed inside, back-flushed, new filters, tested = Working beautifully!
I plan on installing them soon. I have a few minor mods : 15% SC pulley, modified stock CAI box w/ 2¼" piping, K&N cone filter, NGK wires + colder plugs.
Question: Will the colder plugs be fine in concert with the 380s'?
Thanks

all late lol… but yes colder plugs are best to run when running a smaller pulley, basically you run the stock JCW plugs which are BKR7EQUP I believe
 
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Old May 11, 2022 | 09:35 PM
  #56  
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Also… if anyone is wondering my car still running strong after years of using these. Newest mod is a thumper cam
 
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Old May 21, 2022 | 09:17 PM
  #57  
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Originally Posted by euromakx
best deal I found. They fired right up, no sub harness needed
https://www.rockauto.com/en/moreinfo...212774&jsn=271
 
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Old Jul 9, 2022 | 08:56 PM
  #58  
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Originally Posted by mini_me123
best deal I found. They fired right up, no sub harness needed
https://www.rockauto.com/en/moreinfo...212774&jsn=271
Are these 380cc? Really need to know so I can get these instead of the Audi one's for cheaper.
 
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Old Jul 10, 2022 | 03:19 PM
  #59  
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Originally Posted by euromakx
Thanks for the info. I just ordered a set!
 
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Old Aug 10, 2022 | 09:47 AM
  #60  
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Originally Posted by euromakx
FYI, these just went on sale from $38 each to $32 each.
Tempting enough for me to try - I just ordered a set myself.
 
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Old Aug 10, 2022 | 01:40 PM
  #61  
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Originally Posted by cooper48
Just a heads up: when using the adaptors you'll eventually get a misfire. When that happens simply remove the adaptors and hit them (and your injectors pins) with some electrical contact cleaner and reinstall. Also, ensure that your wire clips on your injectors are fully installed.
This happened after 7k miles.
Thank you.
 
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Old Feb 4, 2023 | 09:41 PM
  #62  
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I just replaced my leaky injectors on my 05 MCS. They were the original OEM 330cc injectors. They leaked when the car was off and the idle at cold was a little rough. Thanks for all the great information on this post. I was going to change the connectors and then I came across the last couple of posts talking about the Bosch injectors with using the original connectors.
I ordered the Bosch 62431 386cc injectors. The manufacturing numbers are: 62431 and 0280156063. The SKU number is BOS-0280156063. The Audi OE number is 06A906031BC. These numbers are all the same injector. These injectors cross reference with the 2003-06 Audi TT 1.8L. I ended up getting them from Rockauto.com because they were in stock and I could express them next day. They were $43 per injector. I needed the mini back up so I jumped on those.
The whole installation went very well and the seals worked just fine. The car starts much better now and I have no issues. Very happy with these injectors.




Old 330cc injectors and the new Bosch 386cc injector.

All lubed up and ready to install.

Installed.
 
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Old Mar 13, 2023 | 12:25 PM
  #63  
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Originally Posted by sierramini
I just replaced my leaky injectors on my 05 MCS. They were the original OEM 330cc injectors. They leaked when the car was off and the idle at cold was a little rough. Thanks for all the great information on this post. I was going to change the connectors and then I came across the last couple of posts talking about the Bosch injectors with using the original connectors.
I ordered the Bosch 62431 386cc injectors. The manufacturing numbers are: 62431 and 0280156063. The SKU number is BOS-0280156063. The Audi OE number is 06A906031BC. These numbers are all the same injector. These injectors cross reference with the 2003-06 Audi TT 1.8L. I ended up getting them from Rockauto.com because they were in stock and I could express them next day. They were $43 per injector. I needed the mini back up so I jumped on those.
The whole installation went very well and the seals worked just fine. The car starts much better now and I have no issues. Very happy with these injectors.




Old 330cc injectors and the new Bosch 386cc injector.

All lubed up and ready to install.

Installed.
Hey sierramini; or anyone else that has used the Audi TT injectors stated above: Did you use the seals that came with the Audi injectors or were new injector seals from MINI used?
Tx in advance.
 
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Old Mar 13, 2023 | 05:11 PM
  #64  
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I believe you'll notice that new Mini o-rings are slightly larger than the o-rings that come on the Audi Bosch injectors. It's cheap to replace them with original Minis to ensure a perfect seal (I did). Also, consider getting plumber's o-ring silicone (Lowe's, Home Depot) to lube the o-rings. Petroleum-based lubricants can degrade the rubber over time.
 
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Old Mar 13, 2023 | 06:24 PM
  #65  
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Originally Posted by cooper48
I believe you'll notice that new Mini o-rings are slightly larger than the o-rings that come on the Audi Bosch injectors. It's cheap to replace them with original Minis to ensure a perfect seal (I did). Also, consider getting plumber's o-ring silicone (Lowe's, Home Depot) to lube the o-rings. Petroleum-based lubricants can degrade the rubber over time.
I’m pretty sure I just installed the injectors as they came out of the box just because I was in a hurry that day and didn’t even think to swap the O-rings. It has been about 3 months and my car has been running great!
 
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Old Mar 20, 2023 | 09:30 AM
  #66  
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I'm probably over-thinking this job, but what do people recommend for lubing the o-rings? Also, it's the same o-ring for both sides of the injector, right?
 
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Old Mar 20, 2023 | 10:04 AM
  #67  
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I use petroleum jelly (Vaseline). No joke.
 
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Old Mar 20, 2023 | 10:43 AM
  #68  
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Run down to either Home Depot or Lowe's and grab a silicone-based lubricant (in the Plumbing Dept.) specifically for faucet o-rings. Petroleum-based lubricants can compromise rubber.
 
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Old Mar 20, 2023 | 05:22 PM
  #69  
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Originally Posted by Racingguy04
I'm probably over-thinking this job, but what do people recommend for lubing the o-rings? Also, it's the same o-ring for both sides of the injector, right?
Yes. I just verified that with two MINI Dealers, also with Pelican Parts website: both top and bottom o-rings are the same.
 
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Old Apr 17, 2023 | 10:58 PM
  #70  
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Bumping this thread to say Thank You.

I was looking at another site that were asking $500 USD for a set of 380cc injectors - & I was going to go with them because the other performance parts site that also had them in stock were wanting $630 o_0

$280 in my money is like a quarter of what I was looking at paying . . . . . .
 
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Old May 14, 2023 | 07:09 AM
  #71  
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Did any of you really struggle to get your original injectors off? What a pain.
 
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Old May 14, 2023 | 10:19 AM
  #72  
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Originally Posted by daviday
Did any of you really struggle to get your original injectors off? What a pain.
Yes, removing the fuel rail and injectors can be a hassle. That's fairly normal. I've used pry tools before to help but must be very careful to not damage it.
 
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Old May 14, 2023 | 11:38 AM
  #73  
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Originally Posted by ghostwrench
Yes, removing the fuel rail and injectors can be a hassle. That's fairly normal. I've used pry tools before to help but must be very careful to not damage it.
The rail itself was relatively straightforward, for me at least. It was the injectors themselves that gave me the most trouble. I remember getting them off and wondering if I damaged the manifold. I suppose at 160k miles, I shouldn't expect anything to come off easily. At any rate, looked back and paid $131 shipped for 4x 380cc Bosch/Audi Injectors from Rock Auto.






 
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Old Dec 19, 2023 | 10:17 AM
  #74  
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This thread has aged like fine wine. Just jumped on to share my appreciation for all the information given. As a new R52 S owner I THANK YOU.

The Rockauto injector find, the info of using OEM O rings and plumbers O-ring silicone has been the best source of info I have found. The more I browse this forum the more appreciation I have.
 
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Old Dec 19, 2023 | 11:36 AM
  #75  
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I am running the Bosch 380's from an Audi TT myself, because of this thread. I ran them for a month, no issues, without a tune. Car runs great now that i had Adrian tune it for everything. As for the o rings, they looked very similar to the OEM ones, but i went ahead and swapped the o rings over to OEM ones, i didn't want to chance it and they were cheap enough.
 
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