Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Water to Air or DFIC Intercoolers?

Thread Tools
 
Search this Thread
 
Old Oct 13, 2007 | 01:48 AM
  #1  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Water to Air or DFIC Intercoolers?

I wonder if someone could help me out. I have an Alta Version 1 Intercooler and it doesn't seem to be doing the job Properly. If I was going to spend some more money on an Intercooler which one out of the subject line is going to be the best one to go for?

Thanks in advance
 
Reply
Old Oct 13, 2007 | 03:45 AM
  #2  
supercoopers's Avatar
supercoopers
3rd Gear
Joined: Oct 2004
Posts: 238
Likes: 0
From: London, UK
I love my GRS chargecooler (water to air) - since the fuelling has been sorted, IAT don't go above 38 dec C, and the car feel 'clean and crisp' at all times, even moving through traffic.

Far better than an A2A in my opinion - those that whine about heat soat, track use etc are unlikely to have had/tried/tested both. I've have three A2As and now the chargecooler - there's no comparison really.

Cheers,

Henry
 
Reply
Old Oct 13, 2007 | 05:03 AM
  #3  
ChiliRedS's Avatar
ChiliRedS
2nd Gear
iTrader: (3)
Joined: Feb 2007
Posts: 127
Likes: 0
From: Severn, Md
I have the Madness water to air and really like it(got a really good deal here on NAM marketplace, 1/2 price used). My MCS has consitant power now. I have also had the Alta V1 and V2(DFIC) which had a lot of heat soak in stop and go traffic.
 
Reply
Old Oct 13, 2007 | 06:05 AM
  #4  
gnatster's Avatar
gnatster
6th Gear
iTrader: (6)
Joined: Jan 2007
Posts: 3,952
Likes: 1
From: Ohio
From what I've read and come to understand it does depend on your application. Track needs are different from daily driving and even then daily drivers differ. Those that are stuck in bumper to bumper traffic often have a different need then those that have commutes that offer more open road.

What is is that you are experiencing?

What otehr types of mods do you have?

This is more holistic approach then asking whats best, as whats best for me may be different then you since our overall situations may differ.
 
Reply
Old Oct 13, 2007 | 06:34 AM
  #5  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Thanks,
I live in Australia where the climate is pretty hot. I have a 15% S/C pulley and a 3% Crank Pulley along with a whole heap of other mods. I have just had my Unichip custom tuned on the dyno and they have had to take a whole bunch of timing out because the IAT's are so hot. I'm talking you can't put your hand on the intercooler for about 5 mins as it is really hot. You could almost cook off it. Plus the cars is running 17 pound of boost!! So I am going to drop back to just the 15% S/C and stock size Crank pulley. I really just want to get the temps down so it can be tuned better. I am thinking of just setting up a whole bunch of water sprayers triggered by the Unichip to come on at boost and at Idle just to keep the temps down. The one at idle would only come on for about 10 seconds once you back off the pedal.
 
Reply
Old Oct 13, 2007 | 08:04 AM
  #6  
Revolution Mini Works's Avatar
Revolution Mini Works
Banned
iTrader: (1)
Joined: Jun 2007
Posts: 4,878
Likes: 2
From: Irvine, CA
Originally Posted by scolburn79
Thanks,
I live in Australia where the climate is pretty hot. I have a 15% S/C pulley and a 3% Crank Pulley along with a whole heap of other mods. I have just had my Unichip custom tuned on the dyno and they have had to take a whole bunch of timing out because the IAT's are so hot. I'm talking you can't put your hand on the intercooler for about 5 mins as it is really hot. You could almost cook off it. Plus the cars is running 17 pound of boost!! So I am going to drop back to just the 15% S/C and stock size Crank pulley. I really just want to get the temps down so it can be tuned better. I am thinking of just setting up a whole bunch of water sprayers triggered by the Unichip to come on at boost and at Idle just to keep the temps down. The one at idle would only come on for about 10 seconds once you back off the pedal.

Glad to see you going back to a 15%
This is exactly the problem with running so much boost through an Eaton.
 
Reply
Old Oct 13, 2007 | 10:12 AM
  #7  
MarioKart's Avatar
MarioKart
Vendor
15 Year Member
iTrader: (3)
Joined: Sep 2006
Posts: 3,306
Likes: 117
From: Ventura, CA
I have had a few different air to air intercoolers and I have had the best luck with my Mini Madness air to water. I dyno pulls are almost the same time after time. With air/air I was losing 20whp after each pull even with fans and spaying everthing down with water. I'm a believer of the air/water for the M45 Eaton.
M
 
__________________
2013 GP2 #295, 270whp/310wtq, KO4 47mm Turbo, 18" NM Wheels, Alta intake, Manic Stage III+, HFS-3 Meth, 30% E85 Blend, Forged IC, Alta Hot Pipe, P&P/Ceramic Exhaust Manifold, m3 Extreme Ceramic DP, Vibrant mid res, 4" Double walled Tips, WMW/KW V3 CO, Alta Rear CA, CREE Fogs, Black out F/R Rings and Gas Cap, M7 CF Front Splitter, and No Stickers. MORE TO COME!! Previous 04Triple Black 17% Alta, MM Air/H2O, CAI, OBX Header, FBT Head, Shrick Cam, 234whp
Reply
Old Oct 13, 2007 | 04:44 PM
  #8  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Hey revolution,

Thanks for your input, it is good for a vendor to help out on this sort of problem and get advice off as well. What sort of intercooler would you recomend? From what I am hearing this water to Air sounds like it is the way to go, especially in our climate. Any other vendors that would like to add to this would be great. But I really would like to see numbers on what each one does. I now know that the Alta Classic or any like this for that matter are not the efficient as the air blows through the intercooler straight onto the top of the engine. When idling the heat just radiats off the engine and this intercooler just soaks it up like a rag soaking up water.
 
Reply
Old Oct 13, 2007 | 04:56 PM
  #9  
gnatster's Avatar
gnatster
6th Gear
iTrader: (6)
Joined: Jan 2007
Posts: 3,952
Likes: 1
From: Ohio
Testing IC's on a dyno doesn't work. You really need to hook gauges to the them and log the data then drive on the track or street to see whats really going. On the Dyno there is not the airflow needed for an IC to work properly, even with fans on them.
 
Reply
Old Oct 13, 2007 | 07:28 PM
  #10  
Revolution Mini Works's Avatar
Revolution Mini Works
Banned
iTrader: (1)
Joined: Jun 2007
Posts: 4,878
Likes: 2
From: Irvine, CA
Originally Posted by scolburn79
Hey revolution,

Thanks for your input, it is good for a vendor to help out on this sort of problem and get advice off as well. What sort of intercooler would you recomend? From what I am hearing this water to Air sounds like it is the way to go, especially in our climate. Any other vendors that would like to add to this would be great. But I really would like to see numbers on what each one does. I now know that the Alta Classic or any like this for that matter are not the efficient as the air blows through the intercooler straight onto the top of the engine. When idling the heat just radiats off the engine and this intercooler just soaks it up like a rag soaking up water.

We are testing a Laminova core on the track/street... so far so good
we will also be making a more compact version soon.... too many projects
 
Reply
Old Oct 13, 2007 | 08:19 PM
  #11  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Originally Posted by Revolution Mini Works
We are testing a Laminova core on the track/street... so far so good
we will also be making a more compact version soon.... too many projects
Laminova Please explain, is this better than a water to Air? or how does it work?
 
Reply
Old Oct 13, 2007 | 08:20 PM
  #12  
Revolution Mini Works's Avatar
Revolution Mini Works
Banned
iTrader: (1)
Joined: Jun 2007
Posts: 4,878
Likes: 2
From: Irvine, CA
Originally Posted by scolburn79
Laminova Please explain, is this better than a water to Air? or how does it work?

it's a water to air core
it's known as the most efficient core type
 
Reply
Old Oct 13, 2007 | 10:35 PM
  #13  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
How much will you be selling it for? What other makers use this type of core?
 
Reply
Old Oct 13, 2007 | 10:43 PM
  #14  
Revolution Mini Works's Avatar
Revolution Mini Works
Banned
iTrader: (1)
Joined: Jun 2007
Posts: 4,878
Likes: 2
From: Irvine, CA
Originally Posted by scolburn79
How much will you be selling it for? What other makers use this type of core?

we are in the process of designing a top of the line system for very high hp cars. It's in the developmental stage at this point so there is no pricing. We hope to get something around Christmas if everything works out.
 
Reply
Old Oct 13, 2007 | 10:56 PM
  #15  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Witht the water pump, how do you normally hook them up. Is it via a relay of some sort or is it just hooked up so when you start the car the pump is pumping?
 
Reply
Old Oct 14, 2007 | 03:02 AM
  #16  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Might be a stupid question or not as I don't know much about them. How does the Water to Air intercooler work?
 
Reply
Old Oct 14, 2007 | 05:07 AM
  #17  
nabeshin's Avatar
nabeshin
Functioning Lunatic
iTrader: (2)
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
http://www.autospeed.com/A_107760/cms/article.html
general information on water to air intercoolers


i am pretty interested in a water to air intercooler/exchanger. i guess i'll wait to see what Rev. Mini cooks up.
 
Reply
Old Oct 14, 2007 | 07:20 AM
  #18  
JPMM's Avatar
JPMM
6th Gear
15 Year Member
iTrader: (7)
Joined: Aug 2006
Posts: 2,796
Likes: 11
From: East IA
Originally Posted by scolburn79
I wonder if someone could help me out. I have an Alta Version 1 Intercooler and it doesn't seem to be doing the job Properly. If I was going to spend some more money on an Intercooler which one out of the subject line is going to be the best one to go for?

Thanks in advance
Make sure your hood to diverter seal is sealing,(take a flashlight and look into your scoop with the hood closed) if you have a gap the cooling air will go on by and not through the IC. Water sprays will only work well in low humidity high heat situations unless you have cold water and alot of it. Now high pressure water injection is another matter. It uses much less water and you will be able to get your timing back.
 
Reply
Old Oct 14, 2007 | 10:06 AM
  #19  
Fisher's Avatar
Fisher
3rd Gear
Joined: Jan 2003
Posts: 172
Likes: 0
I am not sure if the water to air is better in all conditions but in most of them is!!!

You have much more constant temperature comparsion to AA version.

If you have AA you don't have any cooling at start. Even at lower speed that could not work great.
With Water to Air you have full cooling at start, because the water circulate all the time. It is true water geting warmer, but look you cannot warm 5 liters of water in few seconds.
My KMT Water to Air works great. I won't go back to AA setup. I have two radiators to cooling water and I do not have any bad words about it. This sistem have about 5 liters of water and the pump circulate about 23 liters of water per minute.
 
Reply
Old Oct 14, 2007 | 04:10 PM
  #20  
scolburn79's Avatar
scolburn79
Thread Starter
|
4th Gear
Joined: Dec 2006
Posts: 413
Likes: 0
From: Brisbane, Australia
Does anyone have pics so I can see how they are hooked up. Also how is the water pump hooked up?
 
Reply
Old Oct 14, 2007 | 11:46 PM
  #21  
Fisher's Avatar
Fisher
3rd Gear
Joined: Jan 2003
Posts: 172
Likes: 0
I will do it just for you a few pic today.
 
Reply
Old Oct 16, 2007 | 05:14 AM
  #22  
nabeshin's Avatar
nabeshin
Functioning Lunatic
iTrader: (2)
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
I await your post with great anticipation.
 
Reply
Old Oct 16, 2007 | 05:21 AM
  #23  
BigSky's Avatar
BigSky
6th Gear
Joined: Jun 2007
Posts: 1,870
Likes: 0
From: Taking the kids to practice
Originally Posted by nabeshin
I await your post with great anticipation.
Everybody loves Pics!
 
Reply
Old Oct 16, 2007 | 08:25 AM
  #24  
ChrisW's Avatar
ChrisW
6th Gear
Joined: Oct 2006
Posts: 8,639
Likes: 0
From: Fresno, Ca.
Originally Posted by MarioKart
I have had a few different air to air intercoolers and I have had the best luck with my Mini Madness air to water. I dyno pulls are almost the same time after time. With air/air I was losing 20whp after each pull even with fans and spaying everthing down with water. I'm a believer of the air/water for the M45 Eaton.
M

Hmm last time I got my car Dynoed I was within 2HP on all 3 pulls, I wounder if I was already heat soaked?
 
Reply
Old Oct 16, 2007 | 08:39 AM
  #25  
MarioKart's Avatar
MarioKart
Vendor
15 Year Member
iTrader: (3)
Joined: Sep 2006
Posts: 3,306
Likes: 117
From: Ventura, CA
Originally Posted by ChrisW
Hmm last time I got my car Dynoed I was within 2HP on all 3 pulls, I wounder if I was already heat soaked?
It doesn't sound like it. I was going from 227whp down to 201whp down to 180whp with an air/air.

BTW how do you like Fresno, I'm looking at buying a business up there.
 
__________________
2013 GP2 #295, 270whp/310wtq, KO4 47mm Turbo, 18" NM Wheels, Alta intake, Manic Stage III+, HFS-3 Meth, 30% E85 Blend, Forged IC, Alta Hot Pipe, P&P/Ceramic Exhaust Manifold, m3 Extreme Ceramic DP, Vibrant mid res, 4" Double walled Tips, WMW/KW V3 CO, Alta Rear CA, CREE Fogs, Black out F/R Rings and Gas Cap, M7 CF Front Splitter, and No Stickers. MORE TO COME!! Previous 04Triple Black 17% Alta, MM Air/H2O, CAI, OBX Header, FBT Head, Shrick Cam, 234whp
Reply



All times are GMT -7. The time now is 01:54 PM.