Drivetrain (Cooper S) MINI Cooper S (R56) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Has anyone installed intercooler muffler delete?

Old Aug 26, 2011 | 12:56 AM
  #51  
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I feel the same way after installing the Forge Resonator Delete Hose kit.
Low end suffered. My car's an auto btw
 
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Old Aug 27, 2011 | 12:45 PM
  #52  
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Be very careful if you make your own delete pipe. If you paint it, the paint will get doft due to heat and the tubes will slip off under boost. I wouldn't paint where the tubes will be clamped. Also, you'll need to score the pipe where the tubes will be clamped and use nothing less than T-bolt clamps. Having the tubes come of at night with no tools to fix it is a *****.
 
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Old Aug 28, 2011 | 08:50 PM
  #53  
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i didn't notice any power loss . mabye because mine is just a muffler delete but the rest of the piping is stock size, as opposed to the NM, Forge etc which are all bigger pipes. prob same reason I didn't notice any gain either.
 
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Old Sep 3, 2011 | 04:56 PM
  #54  
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What's the pressure range going through that ?
 
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Old Sep 27, 2011 | 10:25 PM
  #55  
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Im considering this pre cooler pipe instead of a strait pipe

http://www.siliconeintakes.com/produ...e64ac1a56f7d95

Thoughts ?
 
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Old Oct 1, 2011 | 07:30 AM
  #56  
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From: Philly
Originally Posted by Bschuh66
Im considering this pre cooler pipe instead of a strait pipe

http://www.siliconeintakes.com/produ...e64ac1a56f7d95

Thoughts ?
It looks great and the price is very reasonable. I think it's worth a try. Please post your results if you do get it.
 
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Old Oct 7, 2011 | 09:19 PM
  #57  
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Well i just installed it and i am very pleased with the results the temp was 57 and the mini was quick ! im pleased and highly recommend it
 
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Old Jun 28, 2012 | 02:34 AM
  #58  
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Bschuh66 - So you purchased the 2" OD x 9" version? Any pictures and notes on modifications you had to do to make it fit? Thanks!
 
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Old Jun 28, 2012 | 05:53 PM
  #59  
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Originally Posted by mini4tide
be very careful if you make your own delete pipe. If you paint it, the paint will get doft due to heat and the tubes will slip off under boost. I wouldn't paint where the tubes will be clamped. Also, you'll need to score the pipe where the tubes will be clamped and use nothing less than t-bolt clamps. Having the tubes come of at night with no tools to fix it is a *****.
what he said.
 
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Old Jul 5, 2012 | 06:52 PM
  #60  
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Thanks for the idea! I just made my own the other night and painted it black as well. What did you use to flare the ends? (Sorry, someone had to ask haha..) I had some time trying to fit the 2" pipe back in the rubber hoses, they are pretty snug! I can't imagine trying to fit it with a flare on the ends.
 
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Old Aug 31, 2012 | 09:31 PM
  #61  
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Just did the delete with an 8" piece of hose. The hose clamps were not all the way tightened down the first time and blew the hose off. Drove home about a mile and made the repair. Now I have a check engine light that is staying on, any ideas and how can I get it to go off?
 
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Old Aug 31, 2012 | 10:41 PM
  #62  
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It may go away after several cycles of driving with the problem fixed. My R53 did that when I had some fowled spark plugs. After a dozen or uses if the car the light went off.
 
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Old Oct 21, 2012 | 04:42 PM
  #63  
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From: McHenry, Illinois
 
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Old Oct 30, 2012 | 07:13 AM
  #64  
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I bought the pipe that Bschuh66 posted about. I like the idea of the heat sink rather than just a straight pipe. Tried to install it last night, but ran into issues with the dreaded t25 bolt. The car ate the first socket i tried, I'm sure I'll find it when I eventually take the front bumper off to put in an intercooler. Quick trip to Autozone for another one. Still couldn't get it. I'll have to go to my dad's house today and grab some of my proper tools and try again tonight.
 
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Old Nov 1, 2012 | 06:28 PM
  #65  
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Ok....attempt #2.
http://flic.kr/p/dpScMb
I moved the bottle out of the way with a 10mm socket
http://www.flickr.com/photos/89506085@N05/8146320787/
and went after the fabled Bolt of the Sixteen Hells
http://www.flickr.com/photos/89506085@N05/8146354078/
T25 socket with a 4 inch extension and, TAA DAA!
http://www.flickr.com/photos/89506085@N05/8146319963/
I loosened the clamp on the turbo and reached under the front to get the clamp at the intercooler. I had to use a 7mm wrench to get the bottom one because it's a tight spot. Next I pulled the ends free and removed the whole thing through the bottom
http://www.flickr.com/photos/89506085@N05/8146353228/
After that it was like 1..
http://www.flickr.com/photos/89506085@N05/8146319171/
2...
http://www.flickr.com/photos/89506085@N05/8146318869/
3...
http://www.flickr.com/photos/89506085@N05/8146352184/
And reinstall from the top
http://www.flickr.com/photos/89506085@N05/8146318281/
I went for a drive and i could tell a difference. The turbo was a bit louder and it seemed to have a little more pep. Not monumental, but something. $48 with shipping. IMO it's a better buy than anything else on the market for this mod. I thought about the $5 pipe route, but i figured it was worth the extra for the heat sink. Anyway, I hope this helps someone....
 

Last edited by Lazlo10S; Nov 19, 2012 at 10:00 PM. Reason: photo problem
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Old Dec 25, 2012 | 09:21 AM
  #66  
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Somewhat of a revive....

Do we know for a fact that the plastic cylinder on the boost tube is restrictive? I've been searching and haven't found a thing saying it does?
 
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Old Dec 25, 2012 | 05:47 PM
  #67  
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Originally Posted by NewCooperFanatic
Somewhat of a revive....

Do we know for a fact that the plastic cylinder on the boost tube is restrictive? I've been searching and haven't found a thing saying it does?
Well being that the muffler has a perforated chamber inside of the larger housing, it gives the air from the turbo room to expand and slow down, creating a slight loss in boost and bit of lag in throttle response. Granted its not much, but in theory I definitely see how it would be slightly restrictive.
 
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Old Dec 25, 2012 | 07:14 PM
  #68  
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Originally Posted by p8ntbollr

Well being that the muffler has a perforated chamber inside of the larger housing, it gives the air from the turbo room to expand and slow down, creating a slight loss in boost and bit of lag in throttle response. Granted its not much, but in theory I definitely see how it would be slightly restrictive.
Hmm.......I was just thinking maybe it acted like a golf ball. The dimples on a golf ball help reduce drag to aid in flying further. So my thought was that perhaps the chamber did the same thing.

Just a thought, just because so many people are so quick to drop money on over priced tubes. I could be totally wrong here.
 

Last edited by NewCooperFanatic; Dec 25, 2012 at 07:20 PM.
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Old Dec 25, 2012 | 07:20 PM
  #69  
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Originally Posted by NewCooperFanatic
Hmm.......I was just thinking maybe it acted like a golf ball. The dimples on a golf ball help reduce drag to aid in flying further. So my thought was that perhaps the chamber did the same thing.

Just a thought, just because so many people are so quick to drop money on over priced tubes.
i definitely see where you're coming from, however the inner chamber of the muffler is indeed lined with holes rather than dimples which allows the air to expand past the initial diameter of the inner pipe. And the DIY IC muffler delete costs less than $10, and for that there's almost no reason not to do it lol. I have one, it works great
 
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Old Dec 26, 2012 | 10:23 AM
  #70  
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Originally Posted by p8ntbollr

i definitely see where you're coming from, however the inner chamber of the muffler is indeed lined with holes rather than dimples which allows the air to expand past the initial diameter of the inner pipe. And the DIY IC muffler delete costs less than $10, and for that there's almost no reason not to do it lol. I have one, it works great
Thanks for that explanation. If it does have holes like you say then that is a different scenario versus dimples. And the DIY route would seem to make more sense....although I am too lazy too to bother messing with it. The difference is most likely negligible. I was just curious about the part.
Thanks again.

Happy Holidays folks!
 
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Old Dec 26, 2012 | 10:45 AM
  #71  
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I'm in the process of making a home made muffler delete. One suggestion on getting the T25 bolt out. I was fiddling with it from the top, since I didn't have the car raised. I spent about 15 minutes with an angled wrench, until I realized I have a flexible bit extension. Screw came out quickly after that.
 
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Old Jan 4, 2013 | 05:06 AM
  #72  
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so i spent 30 minutes and $3. coming from a honda kid that likes the engine bay to look less stock, removing of anything is a plus for me! here is what i did...

NOTE... this upgrade does not show any sign of power increase and minimal sound enhancement. to achieve such results, as listed prior, intercooler, intake, and exhaust systems would need to be upgraded.
  1. go to "Home Depot" and head to the plumbing section.
  2. find the precut PVC 1-1/4". they are all cut to 24". i used the saw they have available to make additional cuts to cut it into 3, 8" sections.
  3. head to checkout, the part is listed for $2.70 and you only pay for one.
  4. after removal, very simple if you have a 7mm, 8mm, T20 sockets, 6"< extension, flex tip, drill, and floor jack.
  5. raise car on driver side. remove bolt from radiator overflow container and carefully position it out of the way. loosen hose clamp at turbo. use T20, flex tip, and extension to remove mounting bolt.
  6. pull from hose the top to get it out of the engine bay. then loosen hose clamp below muffler delete.
  7. for best results, tapper both ends of the pipe with a dremmel tool. be sure to remove all debri before installing
  8. attach upper tube to PVC, attach upper tube to turbo, secure radiator overflow container, attach pvc to lower tube, lower car. DONE!!!
this is what my pipe looked like



this is the tapper i did to promote better airflow

 
Attached Thumbnails Has anyone installed intercooler muffler delete?-mufdel001_zps821cd8e6.jpg   Has anyone installed intercooler muffler delete?-mufdel003_zpsa6239cf4.jpg  
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Old Mar 4, 2013 | 07:17 PM
  #73  
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Originally Posted by Lazlo10S
Ok....attempt #2.
http://flic.kr/p/dpScMb
I moved the bottle out of the way with a 10mm socket
http://www.flickr.com/photos/89506085@N05/8146320787/
and went after the fabled Bolt of the Sixteen Hells
http://www.flickr.com/photos/89506085@N05/8146354078/
T25 socket with a 4 inch extension and, TAA DAA!
http://www.flickr.com/photos/89506085@N05/8146319963/
I loosened the clamp on the turbo and reached under the front to get the clamp at the intercooler. I had to use a 7mm wrench to get the bottom one because it's a tight spot. Next I pulled the ends free and removed the whole thing through the bottom
http://www.flickr.com/photos/89506085@N05/8146353228/
After that it was like 1..
http://www.flickr.com/photos/89506085@N05/8146319171/
2...
http://www.flickr.com/photos/89506085@N05/8146318869/
3...
http://www.flickr.com/photos/89506085@N05/8146352184/
And reinstall from the top
http://www.flickr.com/photos/89506085@N05/8146318281/
I went for a drive and i could tell a difference. The turbo was a bit louder and it seemed to have a little more pep. Not monumental, but something. $48 with shipping. IMO it's a better buy than anything else on the market for this mod. I thought about the $5 pipe route, but i figured it was worth the extra for the heat sink. Anyway, I hope this helps someone....
I just wanted to say thanks for this post. I just ordered it for my Countryman and plan to swap it out while I'm doing the intercooler. Hopefully it fits!
 
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Old Mar 4, 2013 | 07:30 PM
  #74  
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Lazlo10S
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From: McHenry, Illinois
I'm glad I could help. I hope it works out. Actually I have a small update on that. There is an access hole in the front cross member to get at the clamp on the bottom hose in the intercooler. If I had done this on a lift, I would have found it. Not sure if it's the same on the CM, but there you go. Good luck and motor on....
 
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Old Mar 17, 2013 | 09:21 AM
  #75  
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LarriB
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I put on my Helix FMIC yesterday and put on $100 pipe. While the pipe was a piece of well machined aluminium, I think a $3.80 piece of HD pipe would have worked just as well.

Sent from my Nexus 7 using NAMotoring
 
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