Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Clubman (R55), Cooper and Cooper S(R56), and Cabrio (R57).

$10 Hatch switch DIY fix

Thread Tools
 
Search this Thread
 
Old Oct 29, 2016 | 08:51 AM
  #1  
big_iz's Avatar
big_iz
Thread Starter
|
2nd Gear
Joined: Jun 2016
Posts: 91
Likes: 0
From: Salisbury, MD
$10 Hatch switch DIY fix

There is something about spending a good chunk of money on replacing parts that you know are going to fail in the same way again; just doesn't sit well with me.

My 08 had a bad hatch switch when I picked it up earlier this year -- it bugged me, but wasn't worth the funds to replace and I kept using the fob.

I pulled the hatch switch/light assembly off the Mini and finished cutting out the failed rubber switch cover area. This reveals the pressure microswitch underneath. Nothing fancy, just a momentary contact switch.

First thing was to create a paper template for a new cover to replace the now-missing rubber cover. From that, a piece of scrap sheet metal was trimmed out to fit that same space -- you could use some plastic if so desired, but I figured that the original rubber switch cover doubled as the lifting area (hence the failure over time as the rubber is stressed). Quick shot of black paint to blend. Buzzed out a 3/8" hole and installed a waterproof momentary switch, using a little RTV on the back side for an extra seal on the threaded area.




Using a pair of lightweight gauge wire (figure 21 gauge is fine), I soldered a wire on the poles of the original switch, as pictured, and then to the momentary switch.



Finally, the plate with switch was installed by some industrial goop glue and allowed to dry before reinstalling.



In the end, a $6 waterproof switch from eBay (actually, I got a 6-pack of switches), some scrap wire, scrap piece of sheet metal, and a few bucks in glue that I happened to be out of, and I didn't end up spending >$100 on replacing the old problem with a soon-to-be new problem.
 
Reply
Old Oct 29, 2016 | 11:19 AM
  #2  
D1QuickSilver's Avatar
D1QuickSilver
2nd Gear
Joined: Sep 2016
Posts: 86
Likes: 0
From: Pasadena CA
I have the same issue and wished thatyou took a before pic.

So you basically took two wires from the failed MINI switch and installed them on a new momentary switch?
 
Reply
Old Oct 29, 2016 | 11:30 AM
  #3  
big_iz's Avatar
big_iz
Thread Starter
|
2nd Gear
Joined: Jun 2016
Posts: 91
Likes: 0
From: Salisbury, MD
Before pic = the whole rubber piece was cracked and I had no functioning button. The 3rd pic down (showing wires soldered to the OEM switch) is just after taking a razor knife to the remaining rubber and removing it.

Essentially, yes, I just wired up a waterproof momentary switch and made a glue-in plate to cover the hole.
 
Reply
Old Oct 29, 2016 | 01:35 PM
  #4  
D1QuickSilver's Avatar
D1QuickSilver
2nd Gear
Joined: Sep 2016
Posts: 86
Likes: 0
From: Pasadena CA
Okay thanks. I'll try to do this during the weekend.
 
Reply
Old Oct 29, 2016 | 01:38 PM
  #5  
big_iz's Avatar
big_iz
Thread Starter
|
2nd Gear
Joined: Jun 2016
Posts: 91
Likes: 0
From: Salisbury, MD
http://www.ebay.com/itm/322273989269?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
Use a short switch -- the first one I ordered was too long and hit the board. The link above is the one I used.
 
Reply
Old Oct 29, 2016 | 02:13 PM
  #6  
D1QuickSilver's Avatar
D1QuickSilver
2nd Gear
Joined: Sep 2016
Posts: 86
Likes: 0
From: Pasadena CA


Lifted from ECS @ https://www.ecstuning.com/b-genuine-...k/51137167530/

So basically behind this wide strip is simply a tiny round momentary switch?
 
Reply
Old Oct 29, 2016 | 02:26 PM
  #7  
big_iz's Avatar
big_iz
Thread Starter
|
2nd Gear
Joined: Jun 2016
Posts: 91
Likes: 0
From: Salisbury, MD
This is what was behind the rubber stip on my 08

 
Reply
Old Oct 29, 2016 | 02:27 PM
  #8  
big_iz's Avatar
big_iz
Thread Starter
|
2nd Gear
Joined: Jun 2016
Posts: 91
Likes: 0
From: Salisbury, MD
You could also just wire-tap into the #1 and #3 wires if you aren't comfortable with soldering.
 
Reply
Old Nov 14, 2017 | 01:04 PM
  #9  
dmyer's Avatar
dmyer
3rd Gear
Joined: Jan 2011
Posts: 237
Likes: 10
From: Potomac Maryland
I'm lazy.... my micro switch still functions AOK without the rubber and plastic contact strip... just need to touch switch with finger through gaping rubber hole....

I may make a new rubber cover with contact strip similar in function to original and glue on with RTV....
 
Reply
Old Nov 14, 2017 | 02:41 PM
  #10  
ECSTuning's Avatar
ECSTuning
Platinum Sponsor
10 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2013
Posts: 36,724
Likes: 2,537
From: Wadsworth, Ohio
Originally Posted by D1QuickSilver


Lifted from ECS @ https://www.ecstuning.com/b-genuine-...k/51137167530/

So basically behind this wide strip is simply a tiny round momentary switch?
Just saw this thats a Gen 1 trunk lid grip for the R50, R52, R53 ( 51137167530 ). Just wanted to make sure someone does not buy that for there gen 2 MINI R56-R59.

The R56-R59 is this part and pretty much the same set up, little different shape and design. 51132754240 gasket which is not available on its own set out more and has a little bump ridge. Not flush like the Gen 1 MINIs grip handle.

https://www.ecstuning.com/Search/SiteSearch/51132754240/





Good fix/retrofit.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
Reply




All times are GMT -7. The time now is 01:32 AM.