R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 Intake Manifold to Airbox gasket help

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Old Sep 3, 2019 | 01:16 PM
  #1  
Oh Six Mini's Avatar
Oh Six Mini
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Intake Manifold to Airbox gasket help

I am replacing the intake manifold on my 2006 R50. (The old one was removed by someone - long story.) Anyway, it seems there is a rubber gasket that connects to the airbox that the intake manifold that creates a seal between the two. That gasket has basically deteriorated on my air box. It is just a glob of sticky rubber. I have searched for a replacement, but there doesn't now seem to be one. I guess it comes attached to a new airbox, which is quite expensive and I do not need.

Can anyone confirm that the gasket is not available by itself and, if not, any thoughts on an alternative? I was thinking I'd just coat the area with an RTV gasket maker silicon. Would this work?

Here are pictures of the parts in diagram and on I found with the gasket in place.





Thanks!
 
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Old Sep 3, 2019 | 01:52 PM
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cooper48
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I haven't found a source for that gasket. Best bet is a wrecking yard or possibly someone on this forum who is parting out an R50.
 
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Old Sep 3, 2019 | 02:26 PM
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It is a pretty gooey mess. I don't know if it would come off of one in a salvage yard. I could probably replace the whole airbox, but don't really want to do that.
 
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Old Sep 3, 2019 | 03:24 PM
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RTV is flexible. If you don't need that property, perhaps a different type of silicone adhesive would sort this out for you.

If it's unobtanium and it's necessary, epoxy that sucker.
 
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Old Sep 3, 2019 | 03:38 PM
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The rubber around the hole was flexible at one time. It probably absorbs some of the vibration between the intake and the airbox. If I can't fine some kind of rubber to use, I will use RTV.

Thanks for the replies!!
 
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Old Sep 3, 2019 | 09:24 PM
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BlwnAway
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Originally Posted by Oh Six Mini
The rubber around the hole was flexible at one time. It probably absorbs some of the vibration between the intake and the airbox. If I can't fine some kind of rubber to use, I will use RTV.

Thanks for the replies!!
Honestly, it's not even that important of a gasket since it's in pre-filtered location.
If it rattles or really bothers you, take a length of a larger diameter vacuum hose, split it long ways, and make your own gasket. You can use a small amount of silicone to hold that in place if need be.
 
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Old Sep 4, 2019 | 05:53 AM
  #7  
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Originally Posted by BlwnAway
Honestly, it's not even that important of a gasket since it's in pre-filtered location.
If it rattles or really bothers you, take a length of a larger diameter vacuum hose, split it long ways, and make your own gasket. You can use a small amount of silicone to hold that in place if need be.
It would rattle around I think if something was not around it. The vacuum hose is a good idea. I was thinking about 4M black Butyl rubber around it, but I am not sure it can stand the heat.
 
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