R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 engine wiring

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Old Jul 11, 2012 | 06:00 AM
  #1  
minismaniac's Avatar
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engine wiring

i recently rebuilt my 03 r53 engine. i currently have it along with tranny installed in vehicle and em trying to figure out the spegetti mess of wiring . ... i took some pics but they dont seem to be helping me to much. i know i know i should of marked the wires, well i didnt. if anyone has some good wiring pics from a rebuild ,they sure would be helpful. i will include some pics of my rebuild asap. thanks for anyhelp.
 
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Old Jul 11, 2012 | 09:43 AM
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www.realoem.com has a diagram for just about anything for the mini
 
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Old Jul 12, 2012 | 09:02 AM
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new pictures

ive added some pics of my rebuild the first pic gives you a good idea wear im at with this mess.
 
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Old Jul 12, 2012 | 09:13 AM
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anyone living near york pennsylvania with an 03 R53 that would be willing to let me look at their motor wiring would be a great help. i beg of you please help me get this beast wired.
 
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Old Jul 12, 2012 | 09:19 AM
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Looks like a lot of work but nothing you can't accomplish if you've gotten this far in the process. I really like the green! i'm a big fan of a painted engine bay.
 
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Old Jul 12, 2012 | 09:30 AM
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If I am correct most of the connectors only fit one thing. Start by seeing how far the wire run is and see if there is a plug by it to match up to.
 
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Old Jul 12, 2012 | 09:31 AM
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thanks clay. its been alot of work and im getting impatient. looking at the wiring almost makes me wanna cry. i want to rout the wiring the correct way cause as you know its a sardeen can in there and chaffing will be a problem if i dont. i cant wait to turn the key!!!!!
 
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Old Jul 12, 2012 | 09:33 AM
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you are correct bram . i dont wanna go under when i need to go over with a wire and vice versa. it might just be a trial and error process. thanks for the suggestion. all are appreciated
 
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Old Jul 12, 2012 | 09:40 AM
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i really need a R53 owner in or near york pa. that would make it easy.
 
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Old Jul 12, 2012 | 09:49 AM
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JAB 67
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I will be in the area in 2 weeks if no one else helps by then.
 
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Old Jul 12, 2012 | 09:58 AM
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here is a list of my mods and replacement parts--- miltech stainless steel header, down pipe, cat and back. ati super dampner crank pulley. act street clutch pressure plate and throw out bearing. replaced engine and tranny seals and guide tube.stainless steel head gasket. head redone ported and polished. arp head studs.gates water pump.poly mtr mount bushings.380cc hiflow fuel injectors.new timing cover and oil pump seals.new oil filter mnt gaskets.new supercharger and intercooler gaskets.new shifter cables.new idler pulley.new manifold absolute pressure switch.new intake air temp sensor.new oil pressure switch.new oil cooler.mcs pro 5r oil intake system.samco coolant hoses.ecu software upgrade. 19% reduction pulley on supercharger.alta oil catch can. new cam position sensor.new oil pressure switch.new temp sensor.new thermostate.and all new gaskets and seals. to the tune of 6483.34 and my labor. oh and a ton of paint , parts cleaner , and engine degreaser.
 
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Old Jul 12, 2012 | 10:00 AM
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cool jab drop me a post when its getting close . ill let ya know how im comming along. im hoping to have it completed by the weekend of the 20th of july . got help commin that weekend to put subframe back in and want to have wiring done by then.
 
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Old Jul 12, 2012 | 11:35 PM
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Tons of new upgrades! So what sparked the rebuild anyways?
 
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Old Jul 16, 2012 | 05:40 AM
  #14  
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i had a stage two master clutch with aliminum fly wheel put in and it blew out in 2000 miles. by the way its a piece of crap clutch dont buy one . it threw two clutch disc springs out of disc and scoured badly the flywheel. when i bought the mini the guy who owned it before me put the 19% reduction pulley on the supercharger and didnt upgrade the fuel injectors and that results in a lean fuel condition. there was about 20000 miles put on the mini while running lean. that is the reason i pulled motor and trans and seeing as i had it all apart mite as well replace everything possible.
 
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