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Suspension A study in rear adjustable control arms, with pics

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Old Aug 24, 2007 | 03:00 PM
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A study in rear adjustable control arms, with pics

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Last edited by 03Indigo; Apr 28, 2008 at 02:45 AM.
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Old Aug 24, 2007 | 03:38 PM
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Very nice . Hmm. could you weigh them for us.
 
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Old Aug 24, 2007 | 04:59 PM
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Do the Megans have an OEM type rubber bushing like the SPC? Their website says something about Anti-Dust Pillowball Ends.
 

Last edited by MotoGreg; Aug 24, 2007 at 05:03 PM.
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Old Aug 24, 2007 | 06:04 PM
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Try this. Take each one of these arms separately and place it across two blocks, bricks, or whatever may work. Place them so the they suspend across the two blocks like you were making it a bridge, with only the ends on the blocks. Now stand on it and bounce a slight bit. One of them will bend in half I bet. One may slightly deform, and the other two may flex, but return to original shape.
Stay away from the one that bends!
 
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Old Aug 24, 2007 | 09:02 PM
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Originally Posted by 03Indigo
another thought on that...since they are linear, who cares if they have some bend. I doubt they will ever experience even 50lbs of perpendicular force. As long as they don't flex along their axis, ie, shorter or longer, then they will functionally be the same. the thing that is important to me is the bushings...you see more issues there than with the actual construction of the control arm itself....at least from what I have read and seen on other control arms, and not just on MINIs. Bushings are the important connecting point there.
Unless you never drive your car I can pretty much guarantee you'll see more than 50 lbs of force applied in flex to those arms.
No force applied to those arms will be linear. Tension, compression and torsion will never be in a pure direction on any suspension component. It will always be a combination of any or all of those elements.
Add rod ends or solid bushings and the momentary load spike will be even higher.

My money would not be on the SPC units.



For example. Where the knuckle ends and the mill work reduces to the threaded section. That is a 90º transition. That's not good. It's a stress point waiting to fail. That work also leads me to believe these are cut threads and not cold rolled. Nowhere near as strong.
 

Last edited by obehave; Aug 24, 2007 at 09:23 PM.
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Old Aug 25, 2007 | 01:03 AM
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Last edited by SayGoodbye; Oct 3, 2007 at 08:38 PM.
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Old Aug 25, 2007 | 01:10 AM
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I don't know jack, but I have warm fuzzy feeling inside about the IE.
 
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Old Aug 25, 2007 | 03:13 AM
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Blue ones would bend first, then the SPC. The Alta and IE would survive the best.
And yes, there are some much greater forces on these arms then just 50lbs. If any one here remembers what happened to some of the stocker units, it was pretty catastrophic. Wish I could access my old pictures from my busted external hard drive. ... =(
 
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Old Aug 25, 2007 | 05:35 AM
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It would take the least force to bend the Megan but we have no idea what that force would be, and if it could be created while driving the car. While the threaded joints of the SPC are closer to the center of the arm, the diameter of the threads is substantially larger than any of the other units. I have used the stockers, the IEs and the SPC, and it wasn't resistance to bending forces that made me change from IE to SPC, it was the bushings. Just ask meb.
 
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Old Aug 25, 2007 | 05:58 AM
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Originally Posted by obehave
That work also leads me to believe these are cut threads and not cold rolled. Nowhere near as strong.
That piece looks like it is alloy or aluminum. The concept of strengthening by cold rolling only applies to steel.
 
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Old Aug 25, 2007 | 10:21 AM
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Originally Posted by 03Indigo
Alta, which will bend, Megan, and the other 2, the IE and SPC will stay true to form.
Originally Posted by onasled
Blue ones would bend first, then the SPC. The Alta and IE would survive the best.
(
Really? There seems to be a little bit of a dividing line here. Any other opinions/experience/facts?
 
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Old Aug 25, 2007 | 10:52 AM
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In response to the loads imposed on the lower arms.....check out db's experience here and here. And there was even another post somewhere about a young lady being stranded on the side of the road after the same thing happened to her much lower mileage MINI.
 
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Old Aug 25, 2007 | 01:42 PM
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Simple question for all you posters: With heim joints at each end, how are you going to get any lateral loads. You'll only get axial loading. Maybe the laws of physics have changed since I went to engineering school.
 
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Old Aug 25, 2007 | 02:13 PM
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Originally Posted by lhoboy
Simple question for all you posters: With heim joints at each end, how are you going to get any lateral loads. You'll only get axial loading. Maybe the laws of physics have changed since I went to engineering school.
So, your saying that as long as I have hiems I can build my arms from a 2"x3/4" strip of plywood?
 
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Old Aug 25, 2007 | 02:49 PM
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Originally Posted by onasled
So, your saying that as long as I have hiems I can build my arms from a 2"x3/4" strip of plywood?
Pretty much as long as the tensile and compressive strength of the plywood is as great as the metal being used (which it ain't).

Let me give you an example: If you carefully stand on the top of an empty beer can (even pressure on the top such as would be applied by a heim joint) it will not collapse. If you stand on the side of a beer can, all the care in the world won't keep it from getting crushed.
 

Last edited by lhoboy; Aug 25, 2007 at 02:56 PM.
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Old Aug 25, 2007 | 07:06 PM
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Originally Posted by lhoboy
That piece looks like it is alloy or aluminum. The concept of strengthening by cold rolling only applies to steel.
You're just plain wrong but that's OK. Buy what you want.
I try to help. If you won't listen or do the research then so be it.
 
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Old Aug 25, 2007 | 07:10 PM
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Originally Posted by onasled
So, your saying that as long as I have hiems I can build my arms from a 2"x3/4" strip of plywood?


Careful, he "went to engineering school"
 
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Old Aug 25, 2007 | 07:15 PM
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Originally Posted by lhoboy
Pretty much as long as the tensile and compressive strength of the plywood is as great as the metal being used (which it ain't).

Let me give you an example: If you carefully stand on the top of an empty beer can (even pressure on the top such as would be applied by a heim joint) it will not collapse. If you stand on the side of a beer can, all the care in the world won't keep it from getting crushed.

Yes but one of the old party tricks was to get someone to balance on the beer can and then have them just tap the beer can with their fingers.
If they weren't very quick the can would collapse and smash their fingers.
Damn funny for everyone else.
Soooooo. Any compression load in conjunction with a minor flex will excert much more force than just a flex load alone(which I think we all agree does not happen in isolation).


Disclaimer:
I did not, nor do I ever plan to, go to mechanical engineering school.
 

Last edited by obehave; Aug 25, 2007 at 07:22 PM.
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Old Aug 25, 2007 | 08:29 PM
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Originally Posted by obehave
Yes but one of the old party tricks was to get someone to balance on the beer can and then have them just tap the beer can with their fingers.
Sooo..who's going to be hanging from the bottom of your car and tapping on the trailing arm while you're driving?
 
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Old Aug 25, 2007 | 09:20 PM
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Originally Posted by lhoboy
Sooo..who's going to be hanging from the bottom of your car and tapping on the trailing arm while you're driving?
Knowing me...a cone
 
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Old Aug 25, 2007 | 10:54 PM
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Originally Posted by 03Indigo
I have seen those posts before, but in the 4 years I had my stock ones on, they are in perfect shape, no bends or cracks....and the car was lowered for 3 of those 4 years....and MANY track days in the past...including a season of autocrossing with Randy Webb as the driver.
The point I was trying to make was that these arms do have loads being imposed on them that would cause them to break in the middle of the arm, not at the ends.
 
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Old Aug 26, 2007 | 12:45 AM
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Originally Posted by obehave
Unless you never drive your car I can pretty
For example. Where the knuckle ends and the mill work reduces to the threaded section. That is a 90º transition. That's not good. It's a stress point waiting to fail. That work also leads me to believe these are cut threads and not cold rolled. Nowhere near as strong.
As far as i can tell that doesnt appear to be the case. The greatest angle i see looks to be around 75-80 degrees.

Edit: Just noticed that the angle on the SPC is 90 degrees (syupid shadow). However given how friggen huge the SPC is it probably doesnt make that much of a differance.
 

Last edited by Some Guy; Aug 26, 2007 at 12:48 AM.
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Old Aug 26, 2007 | 01:39 PM
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Looking at the ends of all the arms, it seems the Alta sleeve has a larger diameter than the rest, is this the case? If it is ,why?
 
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Old Sep 15, 2007 | 09:57 AM
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Thanks for the good thread here!

Thanks for the pics and dialog. I just put SPC lower rear control arms on my GP and (once we finish at the shop today) I am looking forward to some enjoyable back roads driving. Sad to say, I didn't realize I needed to change these out until I started questioning the significant inner tire tread wear on the first set of non-run flats we put on the GP. Next year, I'll upgrade the brakes and get some track time going. Well, thanks again for the good thread here!
 
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Old Sep 16, 2007 | 09:51 PM
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so after u install the spc arm ,what is your rear camber to be .


Originally Posted by GoodFinder
Thanks for the pics and dialog. I just put SPC lower rear control arms on my GP and (once we finish at the shop today) I am looking forward to some enjoyable back roads driving. Sad to say, I didn't realize I needed to change these out until I started questioning the significant inner tire tread wear on the first set of non-run flats we put on the GP. Next year, I'll upgrade the brakes and get some track time going. Well, thanks again for the good thread here!
 
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