Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Front Fresh Air Diverter After CAI Install

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Old Aug 27, 2008 | 03:48 PM
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Front Fresh Air Diverter After CAI Install

Installed an ALTA CAI in my R53. Swwweeeeeeet !

Seems I don't listen to my stereo as much now.....

Anyways I was wondering what to do with the OEM Front Fresh Air Intake opening and didn't want to leave it as is. So I fabricated a diverter out of thin sheet aluminum, shaped it to take the air and send it in the direction of the Intercooler.

Painted it and the opening and secured it with pop rivets. Filed the rivets flush.....done deal. Not sure just how effective it is, but it certainly looks better than it was...

Motor safe.

Attachment 36479

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Attachment 36481
 

Last edited by Eurothrasher; Nov 15, 2008 at 12:06 PM.
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Old Aug 27, 2008 | 04:17 PM
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Doesn't the ALTA cai use the stock front feed?
 
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Old Aug 27, 2008 | 04:20 PM
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Originally Posted by Intense
Doesn't the ALTA cai use the stock front feed?
Mine does, also the bonnet grill.
 
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Old Aug 27, 2008 | 04:21 PM
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Originally Posted by Eurothrasher
Installed an ALTA CAI in my R53. Swwweeeeeeet !

Seems I don't listen to my stereo as much now.....

Anyways I was wondering what to do with the OEM Front Fresh Air Intake opening and didn't want to leave it as is. So I fabricated a diverter out of thin sheet aluminum, shaped it to take the air and send it in the direction of the Intercooler.

Painted it and the opening and secured it with pop rivets. Filed the rivets flush.....done deal. Not sure just how effective it is, but it certainly looks better than it was...

Motor safe.

Attachment 36479

Attachment 36480

Attachment 36481
Interesting Do you have a pic alittle further back?
 
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Old Aug 27, 2008 | 04:42 PM
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Originally Posted by JIMINNI
Mine does, also the bonnet grill.
No. You remove the firewall piece and it gets air thru the cowl near the windshield base on divers side

Attachment 36484

Attachment 36485
 

Last edited by Eurothrasher; Nov 15, 2008 at 12:06 PM.
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Old Aug 27, 2008 | 04:45 PM
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Originally Posted by Eurothrasher
No. You remove the firewall piece and it gets air thru the cowl near the windshield base on divers side

Attachment 36484

Attachment 36485
Thats what I meant I just called it the wrong thing
 
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Old Aug 27, 2008 | 04:54 PM
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Originally Posted by Eurothrasher
No. You remove the firewall piece and it gets air thru the cowl near the windshield base on divers side

Attachment 36484

Attachment 36485
The bottom portion of the stock intake uses the plastic tubing that directs fresh air from the front air intake. The Alta CAI uses the bottom portion of the stock intake to achieve the same effect. You weren't supposed to remove the tubing...but to each his own I guess...
 
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Old Aug 27, 2008 | 05:10 PM
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Originally Posted by ninjlao
The bottom portion of the stock intake uses the plastic tubing that directs fresh air from the front air intake. The Alta CAI uses the bottom portion of the stock intake to achieve the same effect. You weren't supposed to remove the tubing...but to each his own I guess...
Thinking the same thing. But that is some nice looking fab work O.P.
 
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Old Aug 27, 2008 | 05:13 PM
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Yeah did you block the lower front feed off or is it sucking in warm engine bay air?

The red diverter is flashy!

Jeremy
 
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Old Aug 27, 2008 | 05:18 PM
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uh...............uh................uh.....this intake is below the sealed off ic intake area, right?

if you increase the pressure underneath the ic, it will reduce the presssure difference between the top of the ic and the bottom of the ic, thus reducing the airflow flow through the ic.

for your gizmo to help, you'd have to be sure that the aiflow through the gap under the ic was actually fast enough to suck air through the ic. you can't do this.......

look at it another way: if you had the ic sitting out in the air with the same airflow over the top and over the bottom, no air would flow through the fins.
 
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Old Aug 27, 2008 | 05:48 PM
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I'd put the front air duct back on... Why not maximize the amount of fresh air to the airbox? You have the rear cowl area open, but you've closed off the duct from the front of the car, which is receiving rammed fresh air (tests showed there was positive airflow above 45mph in that duct.)
 
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Old Aug 27, 2008 | 06:09 PM
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Yes, use the front fresh air intake for it's intended purpose instead of effectively reducing the efficiency of the IC.

That red thingie does look flashy though
 
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Old Aug 28, 2008 | 07:04 AM
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Originally Posted by ninjlao
The bottom portion of the stock intake uses the plastic tubing that directs fresh air from the front air intake. The Alta CAI uses the bottom portion of the stock intake to achieve the same effect. You weren't supposed to remove the tubing...but to each his own I guess...
The MINI is my only transportation right now. And being here in colderrrrrr climates ( gets below 0 during winter ) I wanted the abiltiy to vent some warmer air into the CAI during winter months. So I plug it up for summer time months, and will open it up in winter time and let in some warmer air from the manifold. Should help with gas mileage that way by allowing the engine to warm up faster.

That tube gets pretty hot when running for a while in summer, and would make sense that it must also to some degree warm the air as well....

I'll give this a try for a while and see what my numbers are this winter with MPG. Establish a base line once we are on winter fuel and abient temps run constant for a few weeks, and tire pressures/temps even themselves out.
 
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Old Aug 28, 2008 | 07:10 AM
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Originally Posted by DrPhilGandini
I'd put the front air duct back on... Why not maximize the amount of fresh air to the airbox? You have the rear cowl area open, but you've closed off the duct from the front of the car, which is receiving rammed fresh air (tests showed there was positive airflow above 45mph in that duct.)
Good idea, and good to know.

But given that the ALTA CAI can litterly "suck the paint off my hood" at high speeds, I am not sure it actually benefits all that much positive air flow at high speeds..

I'll be getting a set of cowl scoops though, would like to get as much air in as possible down inside ALTA's box from above. Sort of like the Ram induction scoops on the old Pont Trans AM's...
 
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Old Aug 28, 2008 | 07:22 AM
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But what about the hole in the lower potion of the stock box, what did you do to that?
 
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