Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

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Old Jun 15, 2008 | 10:24 PM
  #1  
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New MINI S Owner

Hi, Just bought my Mini S a few days ago and was wondering what are some good mods I can do to get some power out of it. Thanks in advance
 
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Old Jun 16, 2008 | 12:45 AM
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search button + some browsing 'n reading will do you wonders here
 
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Old Jun 16, 2008 | 12:55 AM
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Originally Posted by MinS
Hi, Just bought my Mini S a few days ago and was wondering what are some good mods I can do to get some power out of it. Thanks in advance
15%pulley to start.


It just goes downhill from there
 
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Old Jun 16, 2008 | 03:04 AM
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Originally Posted by HighLife4136
15%pulley to start.


It just goes downhill from there
or more mods from then on
 
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Old Jun 16, 2008 | 03:40 AM
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well I just deleted a whole essay I had typed out... give me a few and I'll pull some thing out of my A** again...
 
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Old Jun 16, 2008 | 04:03 AM
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I would get an intake and exhaust and some software to match it before you think about getting a pulley. A pulley may be a cheap source for power but lets think about what a supercharger does http://auto.howstuffworks.com/supercharger4.htm by adding a pulley to the supercharger is going to induce more air into the into the engine, the engine requires more fuel right? So by adding a pulley, you would think that you would already have a intake, exhaust, throttle body, Fuel Pressure Regulator; Fuel Tank Pressure Regulator Assembly, and maybe some injectors, and SOFTWARE (don’t forget this little guy) Granted I’m not an expert in the matter I’m just a enthusiast that likes to research the heck out of stuff before I put it on my car. I’m not saying don’t get a pulley as it is a cheap source of power but in my eyes its only going to lead to premature failure of something. I know fellow NAM’ers are going to tear this up by saying they have ran a pulley fine for a while but I’m sure there are some out there that will agree with me or at least add to what I have said. The first mods I did were my intake and stage 3 software and 15min later my exhaust was put on. I do plan on doing a pulley at some point but I’m going to be doing everything I said above before I do. My car is an investment and I plan on keeping it for sometime. I may hold off on anymore “power” upgrades as I know the mini aint the fasted car out there, granted it can be with some $$$ into the cars. On the flip side the mini can handle quiet well out of the factory, but I has potential for MUCH BETTER HANDLING, with some minor suspension mods, just a 19mm rear sway bar was…well wow. You may want to think about what you want from your mini with gas on the rise. FYI I use Dinan products primarily and h&r for my suspension, and some other odds and ends after extensive research.

check out:
www.dinancars.com
www.promini.com
http://www.m7tuning.com/home.html
http://www.altaminiperformance.com/
 

Last edited by Phantom; Jun 16, 2008 at 04:05 AM.
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Old Jun 16, 2008 | 07:27 PM
  #7  
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Originally Posted by Phantom
I would get an intake and exhaust and some software to match it before you think about getting a pulley. A pulley may be a cheap source for power but lets think about what a supercharger does http://auto.howstuffworks.com/supercharger4.htm by adding a pulley to the supercharger is going to induce more air into the into the engine, the engine requires more fuel right? So by adding a pulley, you would think that you would already have a intake, exhaust, throttle body, Fuel Pressure Regulator; Fuel Tank Pressure Regulator Assembly, and maybe some injectors, and SOFTWARE (don’t forget this little guy) Granted I’m not an expert in the matter I’m just a enthusiast that likes to research the heck out of stuff before I put it on my car. I’m not saying don’t get a pulley as it is a cheap source of power but in my eyes its only going to lead to premature failure of something. I know fellow NAM’ers are going to tear this up by saying they have ran a pulley fine for a while but I’m sure there are some out there that will agree with me or at least add to what I have said. The first mods I did were my intake and stage 3 software and 15min later my exhaust was put on. I do plan on doing a pulley at some point but I’m going to be doing everything I said above before I do. My car is an investment and I plan on keeping it for sometime. I may hold off on anymore “power” upgrades as I know the mini aint the fasted car out there, granted it can be with some $$$ into the cars. On the flip side the mini can handle quiet well out of the factory, but I has potential for MUCH BETTER HANDLING, with some minor suspension mods, just a 19mm rear sway bar was…well wow. You may want to think about what you want from your mini with gas on the rise. FYI I use Dinan products primarily and h&r for my suspension, and some other odds and ends after extensive research.

check out:
www.dinancars.com
www.promini.com
http://www.m7tuning.com/home.html
http://www.altaminiperformance.com/
Wow phantom, that is some great tips man. I like how you put it saying to do as much research before buying mods for the car. I built my integra before but didnt do much research, if I did i would have used a little less money and got it much faster. But from now on Ill remeber what you said.

But I think im just going to have to sell the mini, Im only 18 and I dont think this is the car for me. Ever since I bought it I wasnt happy about it at all because I knew I made the wrong mistake :( But thanks for all your help guys
 
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Old Jun 16, 2008 | 08:08 PM
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Originally Posted by MinS
But I think im just going to have to sell the mini, Im only 18 and I dont think this is the car for me. Ever since I bought it I wasnt happy about it at all because I knew I made the wrong mistake :( But thanks for all your help guys
Great 2nd post! Now get out
 
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Old Jun 17, 2008 | 08:19 AM
  #9  
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The first thing to buy


next, keep that nasty oil out of the intercooler



the list goes on and on and on and on........
 
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Old Jun 17, 2008 | 09:39 AM
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i would start with intake, exhaust pulley. I have all minspeed products and i LOVE them! Pete is a great guy and I have had good experience with Minspeed.
good luck! and welcome to the community!
http://minspeed.net/
 
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Old Jun 20, 2008 | 05:14 PM
  #11  
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k sorry, Cant sell the mini so I am ending up keeping it guys have any experience with the mini madness stage 2 upgrade?
 
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Old Jun 20, 2008 | 08:57 PM
  #12  
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Go Dinan, but I say that becuse Im a Dinan loyalist and they know their stuff...
 
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Old Jun 20, 2008 | 09:58 PM
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They also know how to overcharge for it!

Really this whole "mods to support your pulley" theory is BS because the stock ECU and fuel system are FINE with any of the pullies out there. If anything the car will run a little rich for most of the powerband. Check the recent dyno results from the RMW tune session in Seattle - stock airbox and stock exhaust were used on a car with header, pulley, cam, and injectors to make 215whp with solid AFRs. The most preparation you need to safely use a pulley is colder heat range spark plugs to reduce the likelihood of knock... the appropriate JCW spark plugs run $32 a set online.

No really... Just get a pulley for now and you'll see a healthy, reliable 20 whp increase. 15% pulley is the most popular because you don't spin the supercharger past its rated max unless you are bouncing off the rev limiter. Also, the larger reductions lead to possible belt slippage, increased heat, and no more power, just more torque down low.

As for all the "staged" upgrades - I don't know why, but these "performance packages" seem to be all the rage in the Mini community. I didn't like the way the vendors say you should progress with the mods... IMO you should start with biggest bang for the buck (pulley+spark plugs, $125ish, $160 with good spark plugs) then go from there. Next biggest bang is usually intake ($200ish), one-ball ($80), and of course the ever-popular RMW tune (~$500 with dyno time). Before going any further, I'd work on the suspension - 19mm rear sway bar is a great upgrade for the street and dials out a lot of the understeer built in by the factory. After that, ditch the run-flat tires and perhaps get some lighter wheels.

I've focused my mod budget on bang-for-the-buck upgrades and have been very happy with the choices I've made. The Mini is blessed by an aftermarket community with reasonable prices, great quality, and few obvious scams. You can build a pretty well-sorted Mini for well under $2k in mods.

PS... here's a few things you might want to avoid as far as mods and bang-for-the-buck
*Throttle bodies - tend to have a higher failure rate than stock and make no more power... all this for a price around $400
*Sprint Booster - this is an electronic amplifier on your throttle signal - again, close to $400 and all it does is open the throttle body faster... so that at 1/2 throttle (foot position) your engine is at 3/4 throttle. Move your foot faster for equal results.
*Plasma Booster/coil upgrades - these haven't shown any real world gains either, and there is nothing wrong with a factory ignition system.
*Intercoolers - there is nothing wrong with the selection of aftermarket intercoolers except their price/hp - put them further down your mod list. The stocker works surprisingly well but can be improved upon...for at least $700.
 
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Old Jun 20, 2008 | 11:11 PM
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Originally Posted by billzcat1
No really... Just get a pulley for now and you'll see a healthy, reliable 20 whp increase. 15% pulley is the most popular because you don't spin the supercharger past its rated max unless you are bouncing off the rev limiter. Also, the larger reductions lead to possible belt slippage, increased heat, and no more power, just more torque down low.

As for all the "staged" upgrades - I don't know why, but these "performance packages" seem to be all the rage in the Mini community. I didn't like the way the vendors say you should progress with the mods... IMO you should start with biggest bang for the buck (pulley+spark plugs, $125ish, $160 with good spark plugs) then go from there. Next biggest bang is usually intake ($200ish), one-ball ($80), and of course the ever-popular RMW tune (~$500 with dyno time). Before going any further, I'd work on the suspension - 19mm rear sway bar is a great upgrade for the street and dials out a lot of the understeer built in by the factory. After that, ditch the run-flat tires and perhaps get some lighter wheels.

I've focused my mod budget on bang-for-the-buck upgrades and have been very happy with the choices I've made. The Mini is blessed by an aftermarket community with reasonable prices, great quality, and few obvious scams. You can build a pretty well-sorted Mini for well under $2k in mods.

PS... here's a few things you might want to avoid as far as mods and bang-for-the-buck
*Throttle bodies - tend to have a higher failure rate than stock and make no more power... all this for a price around $400
*Sprint Booster - this is an electronic amplifier on your throttle signal - again, close to $400 and all it does is open the throttle body faster... so that at 1/2 throttle (foot position) your engine is at 3/4 throttle. Move your foot faster for equal results.
*Plasma Booster/coil upgrades - these haven't shown any real world gains either, and there is nothing wrong with a factory ignition system.
*Intercoolers - there is nothing wrong with the selection of aftermarket intercoolers except their price/hp - put them further down your mod list. The stocker works surprisingly well but can be improved upon...for at least $700.
Great post! Some really good advice there.

In all honesty billzcat1 is right on the money. Start with the biggest bang for the buck mods and work from there. Get a 15% pulley and a rear sway bar to start. Your car will be faster and handle better. From there if you want more add an intake, exhaust and tune you'll have a terrific street car.
 
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Old Jun 22, 2008 | 05:29 PM
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what brand of pulley is best to pick up?
 
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Old Jun 22, 2008 | 05:48 PM
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Originally Posted by freedom5
what brand of pulley is best to pick up?
I'd recommend the Alta V1 since I've used it. Others will recommend Webb, Helix, Madness or Craven. Some will also recommend M7. You'll have to do some searching to find what you want to invest in. Good luck
 
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Old Jun 22, 2008 | 06:01 PM
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I like the Alta V2 pulley (or any other arbor-and-shell pulley) over the collet-style pulleys (such as the Alta V1). The arbor-and-shell pullies have a sleeve that slides onto the supercharger shaft and then clamps the shaft using cross-bolts. The pulley shell then bolts to that. This guarantees proper alignment of the pulley, assuming the machine shop who manufactured it is even half decent. (I have a lot of experience in this area).

The collet-style pulley is similar. You still have two pieces to the pulley - one slides onto the shaft and the pulley shell bolts to it - however clamping is acheived through the use of a tapered bore on the shell and a tapered/slotted arbor (aka collet), so as the shell bolts are torqued, the collet clamps the shaft. This makes pulley alignment likely but not guaranteed and makes the torque sequence much more integral to proper installation.

I don't know if there are any other arbor-and-shell pullies out there like the Alta V2, but there should be. Other than the clamping method, all the pullies out there are essentially the same and perform the same task very well. Both designs are capable of performing the same task but IME the arbor-style pulley is easier to install correctly.

As for stainless vs aluminum pullies... the weight of the pulley is not particularly important as with such a small diameter, the moment of inertia does not change much... and pales in comparison to the moment of interia of the supercharger and rotating assembly. Stainless pullies are more wear-resistant than anodized aluminum, but on the same note aluminum is much easier to machine, so you'll see more neat features with aluminum pulleys - like the shoulder, cooling vents, and groove-notches (un-coincidentally aligned with the cooling holes lol) like you would find on the Alta V2.

Anyway... that's a lot of words for what should have been a simple answer. Be it Alta or any other pulley, it is still the best BFTB you will find with mods just about anywhere. Best $100-$150 you can spend, bar none. Hope this helps!
 

Last edited by billzcat1; Jun 22, 2008 at 06:07 PM.
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Old Jun 23, 2008 | 12:24 AM
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yes so, I already got the TEIN springs and want to get the rear sway bar also, but for now I'm just worrying about how to get it faster lol. This week Ill be ordering a Intake and a pulley, But im wondering which pulley to get
 
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Old Jun 23, 2008 | 02:18 PM
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Will you be installing the S/C pulley, or having it installed?
 
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Old Jun 23, 2008 | 02:33 PM
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Yes, ill be installing the s/c Pulley myself
 
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Old Jun 23, 2008 | 02:40 PM
  #21  
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Originally Posted by MinS
Hi, Just bought my Mini S a few days ago and was wondering what are some good mods I can do to get some power out of it. Thanks in advance
What are your goals? What's your budget?

Welcome!
 
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Old Jun 23, 2008 | 05:17 PM
  #22  
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Buy whatever pulley you think looks the coolest. I explained the fundamental differences in the various pulley design. If that doesn't do it for ya, then maybe some flashy web page will make the difference.
 
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Old Jun 23, 2008 | 06:06 PM
  #23  
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Originally Posted by billzcat1
I like the Alta V2 pulley (or any other arbor-and-shell pulley) over the collet-style pulleys (such as the Alta V1). The arbor-and-shell pullies have a sleeve that slides onto the supercharger shaft and then clamps the shaft using cross-bolts. The pulley shell then bolts to that. This guarantees proper alignment of the pulley, assuming the machine shop who manufactured it is even half decent. (I have a lot of experience in this area).

The collet-style pulley is similar. You still have two pieces to the pulley - one slides onto the shaft and the pulley shell bolts to it - however clamping is acheived through the use of a tapered bore on the shell and a tapered/slotted arbor (aka collet), so as the shell bolts are torqued, the collet clamps the shaft. This makes pulley alignment likely but not guaranteed and makes the torque sequence much more integral to proper installation.

I don't know if there are any other arbor-and-shell pullies out there like the Alta V2, but there should be. Other than the clamping method, all the pullies out there are essentially the same and perform the same task very well. Both designs are capable of performing the same task but IME the arbor-style pulley is easier to install correctly.

As for stainless vs aluminum pullies... the weight of the pulley is not particularly important as with such a small diameter, the moment of inertia does not change much... and pales in comparison to the moment of interia of the supercharger and rotating assembly. Stainless pullies are more wear-resistant than anodized aluminum, but on the same note aluminum is much easier to machine, so you'll see more neat features with aluminum pulleys - like the shoulder, cooling vents, and groove-notches (un-coincidentally aligned with the cooling holes lol) like you would find on the Alta V2.

Anyway... that's a lot of words for what should have been a simple answer. Be it Alta or any other pulley, it is still the best BFTB you will find with mods just about anywhere. Best $100-$150 you can spend, bar none. Hope this helps!
Thanks. I'd like to do it right the first time. Alta V2 it is
 
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Old Jun 23, 2008 | 06:22 PM
  #24  
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Originally Posted by billzcat1
Buy whatever pulley you think looks the coolest. I explained the fundamental differences in the various pulley design. If that doesn't do it for ya, then maybe some flashy web page will make the difference.


As far as Dinan.... Wheeeeooo....uhh... been there, done that, bought the T-shirt, drank the drank, ate the cereal. They make a good intake and floormats!
 
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Old Jun 23, 2008 | 06:50 PM
  #25  
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Originally Posted by rustyboy155
What are your goals? What's your budget?

Welcome!
Doh, I've already talked to you... haha.

Show's how much I pay attention
 
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