Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

03 rebuild Time

Thread Tools
 
Search this Thread
 
  #51  
Old 02-24-2016, 11:11 AM
Manny_cooper's Avatar
Manny_cooper
Manny_cooper is offline
4th Gear
iTrader: (2)
Join Date: Aug 2012
Posts: 429
Likes: 0
Received 1 Like on 1 Post
Originally Posted by xsmini
Whoo hoo! Found a head with only delivery miles on it!

Nik


This head was probably from a JCW head swap :D! You got lucky, and that is very awesome.


Good luck on your rebuild!
 
  #52  
Old 02-24-2016, 01:36 PM
Systemlord's Avatar
Systemlord
Systemlord is offline
6th Gear
Join Date: Mar 2013
Location: Mission Viejo, CA
Posts: 3,428
Likes: 0
Received 34 Likes on 34 Posts
Originally Posted by Manny_cooper
This head was probably from a JCW head swap :D! You got lucky, and that is very awesome.


Good luck on your rebuild!
Is there a difference between the stock head and the JCW head?
 
  #53  
Old 02-24-2016, 05:16 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Yes, I was very lucky and it was from a JCW swap. I didn't think there would be any of those around still. The heads on the JCW are slightly different, better flow (i.e. larger valves) I believe. It will be nice having a completely new top end.

Now off to order Pistons etc........(:

Nik
 
  #54  
Old 02-25-2016, 05:16 AM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
Big thing is that intake and exhaust inlets I believe are a bit bigger. Some people polished them also on top of that. Because even though they were bigger then were still cast and not final ported.

Nice find BTW.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #55  
Old 02-25-2016, 09:34 AM
Unbreakable Lump's Avatar
Unbreakable Lump
Unbreakable Lump is offline
2nd Gear
Join Date: Jan 2016
Posts: 92
Likes: 0
Received 29 Likes on 20 Posts
There is guy in Canada that's been selling "delivery mile" heads on eBay for a long time.

BTW, the JCW heads were stock heads only had the exhaust port window opened up via CNC milling. No other work on those heads. Valves and intake port remained stock.
 
  #56  
Old 02-25-2016, 10:37 AM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
Must have been the modded ones I have seen most people whom ordered the head back in the days got them polished also from shop. Like its off and new might as well get it polished.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #57  
Old 03-01-2016, 06:10 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
The head should be here next week. In the meantime I got new ball joints installed all the way around, started installing new coolant hoses, re-did the majority of the shielding on the wiring harness. (it was rather warn in places). Almost everything is ordered, just a few remaining miscellaneous items to order as I break them. Hoping to be back on the road in three more weeks.





Outer ball joint





inner ball joint
Shush about the headlight leveling wiring. Working on that too
 

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:08 AM. Reason: reduce img sz
  #58  
Old 03-01-2016, 06:46 PM
CooperSAZ's Avatar
CooperSAZ
CooperSAZ is offline
5th Gear
Join Date: Jan 2005
Location: Phoenix, AZ
Posts: 1,025
Received 40 Likes on 38 Posts
hehe Looking good.

You should be set for some time after this...
 
  #59  
Old 03-02-2016, 05:33 AM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
Yes, very clean for that many miles, plugs are bad on the harness ? Wires ? Looks like they are pushed out some.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #60  
Old 03-03-2016, 07:44 AM
jamez's Avatar
jamez
jamez is offline
5th Gear
iTrader: (2)
Join Date: Apr 2011
Location: Stoney Creek, Ontario
Posts: 962
Received 34 Likes on 26 Posts
That damn outer ball joint... I haven't had one come off cleanly yet. The last one even destroyed my "special" BMW removal tool (Cheap POS it is).

Really easy to install the inner joints when it's all disassembled and out of the way though eh?

Keep up the great work and pics!
 
  #61  
Old 03-03-2016, 08:05 AM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
The air tools ( chisel ) came out for mine. Those end ball joints can fuse to that carrier.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #62  
Old 03-03-2016, 08:09 AM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Originally Posted by jamez
That damn outer ball joint... I haven't had one come off cleanly yet. The last one even destroyed my "special" BMW removal tool (Cheap POS it is).

Really easy to install the inner joints when it's all disassembled and out of the way though eh?

Keep up the great work and pics!
I used a cheapo pickle fork from OReillys, popped right off. Yes, the inners are much easier to deal with when the engine, drive shafts and everything is out of the way. (:


Nik
 
  #63  
Old 03-03-2016, 05:27 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Got off work early and parts are starting to roll in, so I got to work on it a little. Started replacing coolant hoses, installed new motor mounts, started prepping the calipers for paint, and my new head came. It looks perfect!

Nik





New head arrived today.





Exhaust ports and camshaft caps





No cracks!





A not from the seller. I love the Mini community!





Old motor mount vs new. Guess I was over due (looked ok when installed.





New mounts installed





New red coolant hoses.
 

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:10 AM.
  #64  
Old 03-03-2016, 07:24 PM
CooperSAZ's Avatar
CooperSAZ
CooperSAZ is offline
5th Gear
Join Date: Jan 2005
Location: Phoenix, AZ
Posts: 1,025
Received 40 Likes on 38 Posts
Great progress!

Head does look very good. Lucky to find that!
 
  #65  
Old 03-04-2016, 07:35 AM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
Originally Posted by xsmini
Got off work early and parts are starting to roll in, so I got to work on it a little. Started replacing coolant hoses, installed new motor mounts, started prepping the calipers for paint, and my new head came. It looks perfect!

Nik





New head arrived today.





Exhaust ports and camshaft caps





No cracks!





A not from the seller. I love the Mini community!





Old motor mount vs new. Guess I was over due (looked ok when installed.





New mounts installed





New red coolant hoses.


Thats note is awesome, would have made my day also.


I had some MINI people leave notes on my car before in a parking lot, written on a piece of paper , great community.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:11 AM.
  #66  
Old 03-05-2016, 05:56 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Doing a little maintenance while waiting for parts to arrive. Replaced the inner driver side axle boot. Re- covered some of the warn areas of th wiring harnes, adding some color.


 

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:12 AM.
  #67  
Old 03-07-2016, 06:06 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
More parts arrived today! Clutch pieces. I got a new dual mass flywheel, clutch, throw out bearing, and pressure plate for under $375. Same manufacture as stock. (:





Old vs new dual mass flywheel





Old vs new clutch and pressure plate





Old vs new clutch.<br/>365,0000 miles vs 0 miles
 

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:12 AM.
  #68  
Old 03-08-2016, 05:43 AM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
Yep, like mine, still had some meat on it on the friction disc. You did well with that clutch , congrats/
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #69  
Old 03-08-2016, 12:37 PM
Systemlord's Avatar
Systemlord
Systemlord is offline
6th Gear
Join Date: Mar 2013
Location: Mission Viejo, CA
Posts: 3,428
Likes: 0
Received 34 Likes on 34 Posts
I think it's not only amazing you went 365,000 miles on your engine but also on your original clutch! I wish I had gone with an R50/R53 three years ago.
 
  #70  
Old 03-08-2016, 12:58 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Originally Posted by Systemlord
I think it's not only amazing you went 365,000 miles on your engine but also on your original clutch! I wish I had gone with an R50/R53 three years ago.
Thanks, yeah its been a great car, I can't complain. Sure it has had its issues, but hey, its 13 years old. Can't wait to get it back on the road again.

Nik
 
  #71  
Old 03-08-2016, 01:04 PM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
Longest MINI owner on OEM clutch awards goes to xsmini
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #72  
Old 03-08-2016, 01:06 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Originally Posted by ECSTuning
Longest MINI owner on OEM clutch awards goes to xsmini
HA
 
  #73  
Old 03-08-2016, 01:28 PM
ECSTuning's Avatar
ECSTuning
ECSTuning is online now
Platinum Sponsor
Join Date: Jan 2013
Location: Wadsworth, Ohio
Posts: 34,792
Received 1,965 Likes on 1,765 Posts
That would be an awesome grille badge.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
  #74  
Old 03-19-2016, 08:02 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Touching up some interior bits while waiting for parts (due Monday )





 

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:13 AM.
  #75  
Old 03-20-2016, 06:14 PM
xsmini's Avatar
xsmini
xsmini is offline
6th Gear
Thread Starter
Join Date: Jul 2002
Location: Bishop, Ca
Posts: 2,228
Likes: 0
Received 27 Likes on 20 Posts
Interior bits back in (really the same color, just don't appear that way in this photo)

 

Last edited by -=gRaY rAvEn=-; 03-21-2016 at 10:13 AM.


Quick Reply: 03 rebuild Time



All times are GMT -7. The time now is 12:12 AM.