Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

MCSA - Aisin 6 Speed AUTOMATIC, failed at 80K?

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Old Dec 15, 2011 | 05:11 PM
  #26  
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I think ours is almost done as well. Same symptoms as gmcdonnell. We've been complaining about the trans for many miles while the warranty was still active. This won't be fun...
 
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Old Dec 15, 2011 | 07:26 PM
  #27  
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Originally Posted by JAB 67
I'm pretty sure that the transmission at issue in the Baron & Budd suit mentioned in post # 22 above is the CVT, not the Aisin 6-speed.
+1 That was my thought as I read the article because they keep talking about the earlier MINI Cooper being rushed to manufacturing for selling in America.

Good thing to point out
 
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Old Dec 15, 2011 | 07:30 PM
  #28  
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"I think I'll not buy a BMW again; stick with Honda. (240K '97 CR-V with no problems)"

Guess you didn't read my post about Honda...they have been sweeping some of their issues under the rug for years. It doesn't stop with their vans either...I happened upon several threads regarding issues with Honda's SI model and the manual transmission.

All car companies have their skeletons hidden in a closet and just because a few people or cars or past history get high mileage doesn't mean the WHOLE brand is made of gold.
 
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Old Dec 16, 2011 | 10:48 AM
  #29  
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Originally Posted by 05SConvertible
I have a convertible 05 S 6sp auto. 39K miles. Tranny seems to be fine in D, fine in SD. I can shift it manually with the gearshift and it works fine. The paddles don't work right. When in D, the paddles will only downshift, not upshift regardless of RPM. When in SD, the paddles will only upshift and won't downshift at all. Both paddles behave the same way.

Is there a way to reset the software for the adaptive tranny (without a visit to the dealer)?

Has anyone had this issue, if so was there a fix?

Also, has anyone tried using an 'inlet pump' to flush all the tranny fluid in one shot? Unrelated to my question above, I did a proactive flush phase 1 yesterday. I got about 2.75 quarts out on the first pass. I'm planning to do 2 more, or if I can do it...an inlet flush so I can get it all in one shot with a new pan gasket and screen (i'm going with the VW kit for 1/5 the price).

BTW the tranny is the TF61-SN not the 60.
I recently had a problem where the auto would not go into SD and thus not able to use full manual. I found the electronic control box for the tranny, under the dash against the firewall just left of the steering wheel, and pulled the two cable bundles going into it for a few minutes. This should be a reset or reboot for this little computer and has corrected my problem and may be worth a try for you.
 
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Old Dec 25, 2011 | 12:10 PM
  #30  
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Read the filing and contacted the Baron and Budd law firm. While the initial suit was only focused on the CVT, they are getting enough interest from both manual and 6-speed owners that they are considering broadening it.
 
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Old Dec 26, 2011 | 09:37 AM
  #31  
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Originally Posted by pcoldfield
Read the filing and contacted the Baron and Budd law firm. While the initial suit was only focused on the CVT, they are getting enough interest from both manual and 6-speed owners that they are considering broadening it.
This is good news for people with automatic tranny issues. Hopefully they replace them.
 
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Old Dec 27, 2011 | 04:10 PM
  #32  
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I also contacted them and spoke with a researcher today. They are definitely looking to take action and researching.

Besides the transmission, the common failure points that BMW/Mini kindly transferred risk and expense to us are:
- motor mounts (I'm on my 4th)
- oil pan gaskets (also on 4th)
- Strut top mushrooming

hopefully they can ***** BMW/Mini in the side so we don't get pricked so hard replacing these parts way more often than we should.

Get on it people and go to the link if you want to be be part of this. It's up to us to get the numbers.
 
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Old Dec 27, 2011 | 05:22 PM
  #33  
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Originally Posted by gmcdonnell
Apparently ours are not isolated problems:

http://www.businesswire.com/news/home/20111214006452/en

LOS ANGELES--(BUSINESS WIRE)--The national law firm of Baron and Budd, led by attorneys Roland Tellis and Mark Pifko, has filed a lawsuit against vehicle manufacturer BMW concerning safety issues and the company’s refusal to disclose its knowledge about premature automatic transmission failures in first generation Mini Coopers to consumers. Though the Mini Cooper was marketed as an affordable, yet stylish car with high performance features, the lawsuit alleges that BMW rushed the Mini Cooper to completion and, in doing so, the company cut corners, sacrificing safety and quality to maintain price targets, resulting in the installation of poor transmissions in first generation Mini Coopers.

“BMW marketed the Mini so aggressively that people were lining up to get their hands on one when they first hit the streets -some people waiting almost a year,” said Mark Pifko, attorney at Baron and Budd. “But what BMW promised with the Mini, a premium car for an unheard of price, was too good to be true. Sadly, over time, owners of the first generation Minis have found that their vehicles’ transmissions just don’t last. Given the safety concerns reported to the NHTSA, it’s particularly appalling that BMW has carelessly concealed this issue from the public. With a car that’s not much bigger than a golf cart, people need to know about the potential risks of transmission failure, which could leave them exposed to collisions, stuck in the middle of intersections, or suddenly without power to the wheels while at highway speeds.”

According to the lawsuit, BMW sacrificed quality to meet demand and keep prices low for the Mini Cooper. As a result, the company hastily churned out vehicles equipped with substandard parts and poor workmanship, which led to premature transmission failure. To fix the problem, consumers would need to spend up to one-half of the vehicle’s original retail price. Not only that, but transmissions can fail without warning, putting drivers and passengers at serious risk. Despite knowing about these issues, BMW concealed this information from the public.

Baron and Budd is a nationally recognized plaintiffs’ law firm with more than 30 years of experience fighting to protect what’s right for consumers. The firm prides itself on remaining on the cutting-edge of meaningful litigation that protects people from negligent companies. Earlier this year, Baron and Budd served on the Plaintiffs’ Steering Committee (PSC) in the Bank of America overdraft fee litigation that resulted in a $410 million settlement for consumers that forced Bank of America and many other financial institutions to change their overdraft fee policies. The firm is also involved in many other consumer issues, including online scams, deceptive food labeling, and other financial issues.

To learn more about the BMW Mini Cooper lawsuit, contact Baron and Budd at 1.866.844.4556 or visit the firm’s website: http://baronandbudd.com


Given what I went through with my car I wish Baron and Budd the best.
This Class Action Lawsuit relates to the "CVT" transmission fitted to early R50,52,53s' and not the 6 speed Aisin fitted to later R53's and all second generation cars.
 
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Old Dec 28, 2011 | 04:23 AM
  #34  
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In reference to the above...
What about grenading Midlands, lol. I have had one replaced.
 
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Old Jan 2, 2012 | 11:06 AM
  #35  
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Originally Posted by gmcdonnell
My story is similar to the O.P.'s.

I started having issues with the 6 speed automatic transmission in my 2005 MCS last year. The car had about 80,000 miles on it when the tranny started to fail. I've never tracked the car and it has only the most minor of mods - a JCW exhaust (for a while it did have an Alta intake as well). Most of my driving is in town.

The symptoms were minor at first - when hot the transmission would occasionally "flare" when shifting from 3rd to 4th, flaring being a near equivalent to what happens in a manual when one misses a shift - the transmission drops out of one gear and then doesn't make it into the next gear. It would not matter if the transmission was shifting of its own accord or I was using the paddle shifters. After a few weeks the issue started happening on occasion when shifting from 2nd to 3rd.

Side note - when cold the transmission would work perfectly, usually for up to 30 minutes though towards the end that time dropped to as little as 15 minutes.

Changing the fluid and strainer helped a bit for a couple of days but the problem returned and quickly became worse. I investigated my options and found the following:

- Have a dealer rebuild or replace the tranny. Unfortunately the only option any of them offered was to replace the unit with one from the factory...about $6500 for the transmission and about $3000 to install. 2 year warranty. The car was only worth about $10,500 as a trade-in. Ouch.

- Have an outside shop replace the transmission with a new unit from the Mini dealer. Less cost (~$7000) but still not reasonable.

- Find a used transmission with a warranty. This proved impossible. Even had trouble finding any used transmission - the only one I found had over 60,000 miles and they wanted $3000 for it delivered with no warranty whatsoever.

- Have my transmission rebuilt. I spoke with at least 6 transmission shops in the Dallas/Fort Worth area. Only one was willing to rebuild the unit. The others were unwilling to touch the car, telling me among other things that Minis are too difficult to work on, that no rebuild kit is available, etc. The most telling line was from one guy who said "Nope, sorry - those things scare us." followed by him hanging up.

The shop that was willing to tackle the job is The Transmission Shop (http://www.thetransmissionshop.com) in Garland, Texas. I was quoted $3300 unless the transmission needed a valve body, in which case it would be $4500 (prices include tax). The quote included a new torque converter, which they require because the work carries a 3 year / 36,000 mile warranty. It would be in the shop for a week to ten days owing to the fact that they would likely have to order parts in addition to the rebuild kit (which they had no problem getting) and would not know what they needed until they opened up the unit.

I sold a kidney, got stitched up and dropped off the car. Borrowed a neighbor's massive Ford Expedition, which had just enough gas to get me to the filling station. Dropped $72 worth of gas into it and drove around in amazement that it's actually possible to drive a living room.

It took The Transmission Shop about three weeks to rebuild the unit. The rebuild did require a new valve body. Then the car had to spend some time down at Mini of Dallas having a transmission related code troubleshot which they took care of. Back at the transmission shop a final diagnostic revealed that another valve needed to be replaced which they were able to do by dropping the pan rather than by taking everything apart again.

Final cost: $4500 (including tax).

Time in shop: Four weeks to the day.

Final result: Car runs / shifts better than new.

While I wish this had taken a lot less time and been a lot less expensive I must say that The Transmission Shop did great work. They were even kind enough to wash and vacuum it. I'd use them again though I hope to not do so.

If I had this to do over again I would stop by the transmission shop whilst the car was taken apart, grab the supercharger (which I found out had to be removed to get the transmission out) and replace the water pump and supercharger oil reservoir.

I will also say that it's incredibly disappointing to have to replace the transmission on a car with only 80,000 miles on it, especially bearing in mind that the vehicle has never been tracked and has been, on average, driven very mildly. The shop told me that every clutch disc and clutch plate in the unit was fried and that it appeared the transmission had over 150,000 miles on it. Considering I've never burned up a transmission before during my 35 years of driving (my previous car had 175,000 miles on it with the original transmission, still worked great) I don't think it was my driving style.

Just my opinion but I'd say the transmission is not well enough built to handle the load a MCS engine puts on it.


Back on the topic of failure at 80k miles...

The dealer diagnosed the trans issues on my car as a worn Valve Body. They say that they have done 5 over the last x amount of time. Doesn't seem to be a problem where the trans is actually bad or worn but the Valve Body that controls the flow of oil through valves to the solenoids and stuff that control shifting.
 
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Old Jan 2, 2012 | 03:29 PM
  #36  
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Originally Posted by PenelopeG3
Back on the topic of failure at 80k miles...

The dealer diagnosed the trans issues on my car as a worn Valve Body. They say that they have done 5 over the last x amount of time. Doesn't seem to be a problem where the trans is actually bad or worn but the Valve Body that controls the flow of oil through valves to the solenoids and stuff that control shifting.
I would be interested in how long it took the dealer to find the problem and what it will cost?
 
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Old Jan 4, 2012 | 08:23 AM
  #37  
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Seems like the dealer quote for the job is $2,800 (for some reason I remembered the SA telling me $3,500...)
I haven't done it yet. Most of that is labor and dealer labor is far more expensive than a normal shop.
 
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Old Jan 6, 2012 | 09:07 AM
  #38  
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I too am having the same trans. problems on my '06 mcsa with only 38k miles. Hopefully this gets resolved. I might try the trans. flush first and see if that helps.
 
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Old Jan 24, 2012 | 10:59 AM
  #39  
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I got it worse. @ 79k my 06 MCS started not to catch gears from 4-5-6.

Basically on the whitestone express way I was revving with nothing in gear @ 40mph+ :( Luckily i wasnt hit (lots of crazy drivers headed to the bronx there!).

Any hoo long story short:
- Check Engine Light popped on shortly afterwards
- EP Code on the main middle dash.
- Mini Service in Freeport NY looking at it.

So currently Mini claims they THINK its the Computer for the tranny and needs to "reprogram" it and the first quote is 1,200 before labor as they need to get some part to do the programming.

Or of course they mentioned the whole tranny will have to be replaced.

I have a third party warranty, lets hope they cover these costs.

Sucks too, i love my mini, but dont know if I want to deal with these ridicoulous service expenses :(.
 
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Old Jan 24, 2012 | 11:29 AM
  #40  
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Please be sure to keep us updated on the status of your vehicle.
 
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Old Jan 25, 2012 | 10:41 AM
  #41  
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So as it turns out, the quote is now $1500 before tax to get a egs module so they can clear the EP Fault code.

Its ONLY THEN they can tell me if its the valve something or another, or if I need a new transmission.

To quote the service guy " Both are very expensive ".

So I am debating if I should spend the 1500 just so mini can tell me if its going to cost me 6k or 10k to fix this car.

KBB on my mini on the low end is 8k. I dont think I will be keeping this mini... I might just get more if I sell parts of the car :(

Any thoughts anyone? I dont think spending the 1500 to clear the EP code is worth it at this point but love to hear if anyone has alternatives.
 
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Old Jan 25, 2012 | 02:43 PM
  #42  
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What's your downside?

I would contact your insurer (third party warranty) to see what they say. You may be getting all worked up over something that may work out fine. You have paid for the insurance so you should use it to have your car fixed. BTW, an "extended warranty" is usually an insurance contract and not a true warranty unless it is from the product manufacturer.

Just make sure you're covered before you authorize any work to be done. If the insurer gives you any hassle you may want to speak with a lawyer. Do you know anyone who's a lawyer and would look at what you've got without charging much?

What's your downside? Good Luck!
 
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Old Jan 25, 2012 | 03:27 PM
  #43  
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I had an EP code and cleared it with a OBD2 reader from Walmart for $60. Try that first. The dealer will always try to rape you...
 
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Old Jan 31, 2012 | 10:38 AM
  #44  
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As far as rebuilt units go, does anybody kow who makes kits/ who I can talk to about getting a rebuild kit. Rebuilding a trans isn't a scary thing to me, just a pita. Nothing's wrong with our trans ( knock on wood) but if that day arrives, I want to be prepaired.
 
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Old Jan 31, 2012 | 05:34 PM
  #45  
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Originally Posted by Noir2005
As far as rebuilt units go, does anybody kow who makes kits/ who I can talk to about getting a rebuild kit. Rebuilding a trans isn't a scary thing to me, just a pita. Nothing's wrong with our trans ( knock on wood) but if that day arrives, I want to be prepaired.
I have no direct knowledge of this but I have heard that it may be hard to get a rebuild kit. I have always had a hard time believing this because the Aisin Transmission is used in a number of different manufacturers products. I'd call around to as many transmission shops to see who would do what for how much.

Check this out http://atdc.ru/catalog/transmission?q=TF60SN
 
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Old Feb 1, 2012 | 07:31 AM
  #46  
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Originally Posted by djdraddy
I have no direct knowledge of this but I have heard that it may be hard to get a rebuild kit. I have always had a hard time believing this because the Aisin Transmission is used in a number of different manufacturers products. I'd call around to as many transmission shops to see who would do what for how much.

Check this out http://atdc.ru/catalog/transmission?q=TF60SN

Guess I'll have to start calling around. I know it's going to be a pain, last time I called for some synchro's for a T56, they quoted me 400 PER gear...yeah a 1/4 of the price for a reman'd unit, forget that, but I also haveto understand they have to make some money off of what they're ordering in.
 
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Old Feb 1, 2012 | 08:58 AM
  #47  
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The majority of the problems I've been reading (VW and Audi forums) regarding these transmissions is with the valve body. To save weight they made the valve body out of aluminum but continued to use steel solenoid valves. That coupled with the "lifetime fluid" changes causes bore wear. When I dropped the pan on my transmission, I found the regular dusting you find in a normal operating automatic. Which indicated that the clutch packs aren't grenading (yet). I've found replacement valve bodies out there ranging in price from $400 to $1500, depending on vendor and whether the unit has been updated or not. If you are comfortable with tearing the trans apart, you might be able to save yourself a considerable amount of time and money by just replacing the valve body.
 
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Old Feb 1, 2012 | 09:31 AM
  #48  
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Oh, well a valve body then, hell that's takes a ton of pressure of then if that's the mjority problem. If I had to get a new unit, and it was made of aluminum, I'd just send it out to be cryo'd, give it a little more strength, and less friction promotion.

stupid question, but I'm sure the same answer as a rebuild kit, where, or who sells the valve body?
 
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Old Feb 1, 2012 | 10:54 AM
  #49  
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Originally Posted by Noir2005
Oh, well a valve body then, hell that's takes a ton of pressure of then if that's the mjority problem. If I had to get a new unit, and it was made of aluminum, I'd just send it out to be cryo'd, give it a little more strength, and less friction promotion.

stupid question, but I'm sure the same answer as a rebuild kit, where, or who sells the valve body?
There are numerous places on the internet that have them. One place that seems reputable is Valve Body Pros. Their prices are near the higher end but they do list that their valve bodys are remanufactured, use rebuilt solenoids and also have all the Sonnax updates (sleeves in the solenoid bores). If you look around, be sure to look for the VW 09G or the TF60SN model designation. There are 4 different models of these valve bodies, with or without pressure switches, case or external cooling. Ours do not have pressure switches and has the case cooler.
 
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Old Feb 1, 2012 | 11:08 AM
  #50  
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Darth, great great info, I will be looking in that direction, especially the non-pressure switch and having the case cooler, djdraddy has the link to that site, but it's in Russian, so their description was a little to figure out, but now I know this, I have some numbers the throw around
 
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