R52 :: Cabrio Talk (2005-2008) Cooper and Cooper S convertible (R52) discussion.

R52 r52 KBUS/DME/EWS No Crank or Start Problem

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  #26  
Old 04-07-2022, 04:35 PM
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certainly that is my issue, this is me looking into the immobilizer with INPA. it HAS to be a comm issue between dme and ews, right?
 
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Old 04-07-2022, 04:39 PM
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when looking at ecu via r50 > engine > EMS2K > immobilization seed

i get

immobilization seed

1. ERROR - ECU REJECTED
2. ERROR - QUERY OUT OF RANGE (translated from german)

what does “immobilization seed” do? i can learn it, or reset it
 
  #28  
Old 04-07-2022, 05:44 PM
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My uninformed suspicion is that the immobilization "seed" is what is referred to as the embedded "chip" within the key fob that must communicate with the related control module. As before, referring to my Bentley manual are the page screenshots below. Since the keyfob battery was dead, curious if that same key (if your only one) needs to be mated to the immobilization module? If so, might need another trip to MINI dealer, however might be easiest and still cheaper solution than module replacement. Just throwing this out there while others more knowledgeable chime in...





 
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Old 04-07-2022, 05:54 PM
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Originally Posted by MCS4FUN
My uninformed suspicion is that the immobilization "seed" is what is referred to as the embedded "chip" within the key fob that must communicate with the related control module. As before, referring to my Bentley manual are the page screenshots below. Since the keyfob battery was dead, curious if that same key (if your only one) needs to be mated to the immobilization module? If so, might need another trip to MINI dealer, however might be easiest and still cheaper solution than module replacement. Just throwing this out there while others more knowledgeable chime in...


we are currently installing ISTA, so i should actually have most of the functionality of the dealership before too long. I do long the knowledge though, haha

thanks for the pics. that does sound reasonable, and is consistent with the pics i posted. key is not telling immobilizer to stop immobilizing
 
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Old 04-07-2022, 08:26 PM
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THE CAR CRANKS!!!

i pulled the steering column kick panel just for fun to trace ignition cylinder wiring, and the ignition cylinder was unplugged. i’m guessing dealership forgot to plug it back in when they tried to scan it this past saturday


now im hoping a simple EWS sync will get me on my way
 

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Old 04-07-2022, 11:32 PM
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Originally Posted by dearchristopher
THE CAR CRANKS!!!

i pulled the steering column kick panel just for fun to trace ignition cylinder wiring, and the ignition cylinder was unplugged. i’m guessing dealership forgot to plug it back in when they tried to scan it this past saturday


now im hoping a simple EWS sync will get me on my way
INPA did not get me on my way. i only have the options of

ENGINE > reset immobiliser seed & learn immobiliser seed (reset works now, learn does not)

IMMOBILISER > writing ISN number (this screen seemingly does nothing. i can’t make it confirm anything or error, or really do anything at all.

im hoping an install of ISTA will be the way i get past this. shrevrmini helped me get ISTA tonight, but the install isn’t wanting to work correctly.

im relieved that this is a normal EWS issue now that the car cranks. i just can’t tell where to go from here
 
  #32  
Old 04-08-2022, 09:19 AM
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I think I may have found the issue with install. Going to update your visual c+++ files later tonight. Plus check some configuration files. If you are up to it?
 
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  #33  
Old 04-08-2022, 10:02 AM
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Originally Posted by shrevemini
I think I may have found the issue with install. Going to update your visual c+++ files later tonight. Plus check some configuration files. If you are up to it?
^ that is a class fella right there. he’s sunk a lot of time into getting me fixed up, without any expectation in return. incredibly kind gentleman
 
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  #34  
Old 04-08-2022, 02:31 PM
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Woohoo it’s alive.
 
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Old 04-08-2022, 03:08 PM
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^^^ More info, please!
 
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Old 04-08-2022, 03:33 PM
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Lol the program not the car. We are thinking it may be a fuel issue. His fuel pump in running. However he has very low visual fuel pressure. So he going to get a fuel pressure gauge to check the pressure at the fuel rail.
 
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Old 04-08-2022, 07:33 PM
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so close i can taste it. i managed to get the car to run on starting fluid. probably not good for it so i only did it a couple times. but this tells me i’m past my immobilizer issue!

now i have a fuel pressure issue. i simply can’t get it to build up pressure. i know it’s getting fuel, i have confirmed it in a few places, but it just won’t build up pressure. i suspect a weak pump or a leak somewhere. perhaps a bad hose from pump to filter?
 
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Old 04-08-2022, 08:21 PM
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I did read somewhere there is a secondary fuel pressure regulator on the actual fuel filter housing.

Let me see if I can did it up the article.
 
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Old 04-08-2022, 08:23 PM
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Old 04-09-2022, 08:23 PM
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well i managed to confirm that i don’t have an ews issue anymore. the car will start and run on ether so i know i have spark. i replaced o rings in fuel filter side today, and decided to pull fuel pump and look at it. turns out the fuel had eaten through the plastic hose. broke the rest of the way when i opened it to take a peek.

going to try and source a fuel pump tomorrow, but i’ll likely be ordering and waiting.


 
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Old 04-09-2022, 08:33 PM
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Wow, bare wire insulation + fuel vapors = "Ach, Scheiße"!
 
  #42  
Old 04-09-2022, 09:13 PM
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Originally Posted by MCS4FUN
Wow, bare wire insulation + fuel vapors = "Ach, Scheiße"!
that gave me a good laugh. don't you love it? my only guess is ethanol ate it all up.

i have another pump on order, should be here tuesday. i am so ready to drive this car.
 
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  #43  
Old 04-10-2022, 03:00 AM
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Yay!!
My R52 has become one of my all time favorite cars and I've owned a lot of cars over the years. Can't wait to hear about the first drive.
 
  #44  
Old 04-10-2022, 05:44 PM
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the car was staring at me today, and i couldn't help but tinker. i cleaned the top some, sat in it and tried to figure out how the heck the soft top likes to work (it can be picky on when it wants to open or close), and also got a chance to print a cupholder extension. i can tell i was going to be annoyed by these baby cupholders.

thought i'd share some pics of how the car is sitting right now, and the little cupholder thing. its crazy small next to my current daily



printed the cupholder (above) really fast to see if i liked the fitment. now that i know it'll work out, im going to print a much cleaner one. this is PETG, so it should hold up to a hot car, even down here in texas.







please dont judge me by how dirty it is. once it runs and drives, i'll get carpet in it, put the bits back together, and start sourcing nicer wheels and all that. i'm looking forward to making this a great little daily driver and weekend car.
 
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Old 04-10-2022, 05:56 PM
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Your going to love driving it. Not a super-fast speed demon but they handle really good and super fun with the top down.
 
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  #46  
Old 04-12-2022, 03:43 PM
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the car just ran and moved under its own power for the first time since August 17th, 2017.

i owe everyone here a massive debt of appreciation for helping me. especially to shrevemini and MCS4FUN for investing themselves in the task and giving me so much good information. i’m very grateful to you folks!!


next steps: i’m a dummy and broke the fuel level sensor on the new fuel pump. this is going to bug the absolute hell out of me, but it can chill for now. the car has gas so we are good there.

the bad: the alternator is overcharging. i have that on my radar next.

the car needs a rear strut, and brakes. i think i’m going to get my list together, budget, and knock this stuff out. the car should inspect and register with zero issues thereafter. i am bummed about my mistake (brand new fuel pump, sigh) but overall this is fantastic.

i will try to do a complete timeline of issues with the car, what i did to troubleshoot them, and what rectified my issues for anyone who ever has this issue. with how many issues i had, we might be able to write the definitive r50/52 no-start troubleshooting guide.


cheers everyone!!
 
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  #47  
Old 05-20-2023, 12:34 PM
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Originally Posted by shrevemini
I think I may have found the issue with install. Going to update your visual c+++ files later tonight. Plus check some configuration files. If you are up to it?
How to get that software...are you able to send via email got code PO335 and can't erase code
 
  #48  
Old 05-09-2024, 10:14 PM
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Bypassing ews

Originally Posted by dearchristopher
4/12/22 Update - The car runs and drives again! Please read below. Several issues were causing my no start, but I have done my best to document them all. I will do my best to have troubleshooting tips here in this thread just in case anyone finds this thread and needs help on which direction to go. I should hopefully be able to put that together soon with lots of photos.

———————————————

Hey everyone,

I have been farming threads on this site for the entire weekend after I picked up my friend's r52 08 cabrio base mini cooper as my new project vehicle.

Car's Backstory: My wife and I met our two closest friends because of this car. We always joked about the "mini cooper guy" that would whip his little car into our apartment complex like it was a go kart, sometimes with the top down for good measure. A couple of conversations struck up over the car, and we pretty much hit it off with mini cooper guy and his girlfriend immediately. That was in 2015, and we have been close friends with these two ever since, and to this day. In 2017, Hurricane Harvey came and dumped a ton of water on the car, and the car did not handle it so well. (We lived in an area famous for having several '100 year floods' in a short amount of time)

1. My friend unhooked the battery during the down pouring, and that was probably the best decision that night. After the hurricane passed, he had the sense to pull the carpet, start unplugging stuff, and cleaning with QD electronic cleaner before ever putting power back to the car.

He was able to hook power back up and start the car, albeit with some new christmas lights on the dash. He drove the car to a Mini dealer about 2 hours away, and the dealership hooked up the car to diag and informed him that the BC1/Body Control Module in the passenger footwell (US car, of course) was suspect.

2. The tech was able to see "half of the modules" that the BC1 communicates with, and instructed my friend to buy a second-hand BC1 with the exact same options & part numbers as his car, install it, and bring it back to him to be coded to the vehicle.

3. My friend purchased another BC1 with identical part numbers, installed it into the car, hooked the power back up, and was able to successfully turn the car on and drive it. He could put the top down, roll down the windows, turn on the blinkers, listen to the radio, turn on the seat heaters, etc. It seemed the car was able to function fully. He drove the car back to his house (thankfully having the foresight to put the top back up) and shut the car off. When he attempted to start it again, the radio said "DISABLED", and the car would no longer start.

The car now would not start, but obviously was semi-to-mostly functional. The clear plan was to trailer it back to the dealership. At the time, we were not in the same city and could not easily link up. I trailered the car to an acquaintance's house, where the car unfortunately sat from ~2018 to Friday, 04/01/22.

4. I picked the car up this past Friday, drove it to my house, and we immediately checked all fluids, installed a 100% brand new & fresh battery, and turned the key to accessory position. The car comes to life, electronics start whirring again, and we see that the radio still says "DISABLED". We start to tinker a bit, realistically having no real luck, and decide to trailer the car to the dealership a couple of hours away (the same dealership that saw the car and let my friend know he should buy a secondhand BC1 and have it coded to his car.)

5. We get the car to the dealership, and the technician is unable to communicate with the BC1. The ASE certified Service Manager takes us to the bay with the car after some brainstorming, and starts showing us why it will not communicate. I ask him to pull the green connector on the BC1 (as I didn't want to break it), and we find corrosion. Obviously, that is a big issue. The Service Manager tells us about how the KBUS system works, and how to troubleshoot the KBUS junction comb by the passenger seat on the floor. We were a little disappointed, but we loaded the car back on the trailer and drove it home. The radio still saying "DISABLED", and most functions not available on the car. When trying to start the car, NOTHING happens. Just some clicks, and the fuel pump primes (which is a good sign!)

6. We get home and pull the BC1 apart, and find that even the NEW one has some moisture damage. (Gotta be kidding me...) We start testing functions and notice that the hazards/blinker noise doesn't happen when all the connections are plugged into the new BC1. We decide to pull and test a few different combinations of plugged and unplugged connectors, and find that the white connector being unplugged allows us to hear the blinker noise, but the indicators do not actually flash. When the white plug is plugged in, we have no noise, but we SEE the indicators flashing on the car. So I bust out some witch's hazel, soak BOTH boards, and clean all corrosion from them both. No real change between either, other than noticing that we now have blinker noises AND blinkers when we have the original board plugged in. AT THIS POINT, AS OF MY WRITING THIS, I DO NOT TRUST EITHER BC1 BOARD IN MY POSSESSION.

7. After doing the BC1 cleaning and determining that we should just keep the original BC1 in the car, we immediately start pulling the KBUS junction apart and test it for voltage. The volt meter reads '0.3v'. This obviously tells us that the KBUS has a connection somewhere that is sucking the life out of the comb, as we expect to see anywhere from 9v - 12v of power when the system is "at rest". We start pulling connections one by one, and finally find a connection that (when removed) the comb reads '10.7v'. We isolate that wire as far as we can, stopping behind the glovebox. This KBUS/Data Wire clearly has a short somewhere. With this wire disconnected, my friend smacks my arm and says "don't move, the radio is working". Sure enough, the radio now works again!

8. We start testing all common functions of the car:
  • Blinkers/hazards work
  • Radio works
  • The car will lock and unlock
  • The mirrors will fold in, fold out, and can be adjusted
  • The windows roll down
  • The soft top will now let us lower it completely (this did NOT work before, the button was totally dead)
We decide to try and start the car again, and nothing happens. I start poking around in the fuse boxes, replacing a couple that look a little dingy from the years it sat. Under the good, I grab the relay in RL1 while he tries to turn the key, and notice that the relay is warm to the touch. My research tells me this is the K6300 DME Relay, and has a lot to do with the car not wanting to start. I swapped the relay with another identical relay, and the car still won't start OR crank.

9. We research what of the 11 wires connected to the KBUS comb go where, and start working backwards from there. We are able to rule out most of the functions, because we clearly can see that they function in some way. We notice that the airbag light is on, so we pull the center console and get to the Airbag/Restraint Module. I put a meter on the KBUS pin of this harness, and see 10.7v when I plug the problematic KBUS wire back into the comb. Testing voltage at the comb however still shows 0.3v. Interesting...
I pull this component apart, and I find corrosion and what looks like rust/burnt pins. I clean this board with witch's hazel and QD electronic cleaner, and install it back into the car. The airbag did not blow in my face, so good sign there. I test voltage on the KBUS comb with 1 cable still unplugged, and can still see 10.7v on the comb. So I plug the problematic KBUS wire back in, and I still see 10.7v on the comb. I test voltage at the pin, and see 10.7-10.8v (slight fluctuation, but isn't a problem). I put the system back together, and can continuously see good voltage at both the KBUS and the airbag/restraint module KBUS pin. The car still will not start or crank right now, I only hear fuel pump relay click and the fuel pump priming fuel.

10.
Update - i jumped the starter solenoid and the car cranked very easily. Did not fire/run, only cranks. This tells me the battery has good connection to starter, and the motor turns freely. This seems more and more like a communication issue

11. Another update - throttle bottle is not jammed, and actuates fully. signal to throttle body is good, as it does it’s little final procedure when turning key off.


12. ECU connections are immaculate.


13. Update - INPA let’s me see the ecu, ews, bc1 and all car functionality. we have good connection to the car, but i cannot reset the immobilizer seed. it tells me “error - ecu rejected”. i have tried both BC1 modules. i’m beginning to wonder if i should look into

14. THE CAR CRANKS!! Check your ignition cylinder plugs, kids. I checked it as a last resort and it was unplugged, most likely from the dealership trip. Always something little to trip you up. Now i just hope i can get the DME and EWS aligned

15. The fuel pump wiring and fuel line from pump to filter disintegrated in the fuel tank. im blaming ethanol. another is on order, and im really hoping this will clear up the powertrain issues. i'll be happy to do simple brake jobs and drive this thing!

16. fuel pump was my issue! the car runs and drives on its own now!
  • a few new modules (bc1, ecu, ews)
  • go down the rabbit hole of trying to delete the EWS aspect of this car. no idea if i can do this on the mini, but i’ve seen people do it with bimmers
-----------

Here's where I am now, begging the Mini Cooper enthusiasts and gurus for some pity:
  • The car will not crank or start
  • I have not tested voltage at the starter, because I stubbornly feel that this is a EWS/DME/Immobilizer issue
  • I have not brought the car back to the dealership since Saturday.
  • I have not been able to scan the car with a good scanner. My wireless 'FIXD' obd2 scanner just gives me a p1617 code
  • I no longer have KBUS voltage issues
  • EVERY function in the car seems to be functioning, except for the car cranking.
  • EWS module shows no signs of water/corrosion/moisture
  • I check plugs at every opportunity and I have only seen corrosion at the problematic connectors mentioned in my novel above
  • The key fob battery is dead, and I was unsuccessful in trying to swap the battery and get it to work
  • The battery in the car is brand new
  • The top, windows, door locks all function 100%. I do not suspect a Central Locking Issue
  • I am suspicious of the warm RL1 K6300 DME relay under the hood
  • I am suspicious of the BC1 (original AND secondhand one, as they both exhibited corrosion)
  • I am suspicious of the airbag/restraint module, as it was clearly my KBUS short source. I am unsure if this would not allow the car to start
  • The car has a Service Engine Soon light, an EML light, and the airbag light won't turn off. No other persistent lights
  • The hatch opens fine
  • The fact that the car started and drove on the new BC1 and then locked out, leads me to believe there is hope. This feels like a huge clue.
  • I'm possibly losing sanity

I am hoping sincerely that someone here can read my vomit and hopefully give me some assistant. I have done my best to articulate every step of troubleshooting, without going off on tangents or writing more than necessary. If anyone cares to ask for my elaboration, I will gladly oblige. I'm not new to forums in the slightest, however I AM new to this one. I will post some photos of the car, the cleanup, and the dealership trip/random troubleshooting to give this thread something interesting.

I sincerely appreciate anyone who cares to stop by and give me advice/things to try! The car is in my garage and can be pulled apart for an unlimited amount of time. This car is very sentimental to us, and I have zero intentions of letting it get sold or scrapped. I have every intention of fixing it, restoring it, and having a cool memento to cruise around in.

Cheers everyone
-Chris
hi have you manage to crank the car..ive found a way to bypass the ews ...other than that I'm sitting with a prob with my auto gearbox (EP) is displayed ..wich it don't shift pr show wich gear I am in ..
 
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