R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 '06 R53 P0302 code doesn't end well....

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Old Feb 17, 2020 | 04:30 PM
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'06 R53 P0302 code doesn't end well....

No compression on #2 cylinder .......Now have to decide whether to keep it and invest the $$$....or sell it as is...it's a pretty good condition R53 with 137000 on the clock... but it's not like they hold there value..I've only had it for 15 months...
But on the way to tracking down P0302 I started at the electrical side...New plugs/wires/coil pack...Car had an MSD coil pack on when I got it so the bolts were not gonna work with the OEM (Beru).....
I found these shoulder bolts at McMaster/Carr......

It's a Alloy Steel Shoulder Screws, 8 mm Shoulder Diameter, 40 mm Shoulder Length, M6 x 1 mm Thread...Part# 92981A206....
They were a smidge too small in diameter ..but two wraps of metal tape and they fit perfect....

Found some rubber washers that would crush down about 1/3 of there thickness...

I"m pretty happy with the end results....But unfortunately it wasn't the cure....But maybe this will help someone out...I thought the OEM bolts were pricey....

 
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Old Feb 18, 2020 | 04:36 AM
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Probably a burnt valve. Happened to me and I've seen others on here with that issue. I had 220K on mine, so the head was pretty worn. I was able to find a 30K head from an '06 on eBay that worked. Not too difficult to just swap out the head, but you'll find all sorts of little things to replace while you're there. It's a great car. Would be a shame to let it go for that.
 
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Old Feb 18, 2020 | 04:09 PM
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I like turning a wrench but I'm not sure I trust myself replacing a head......
 
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Old Feb 20, 2020 | 05:26 AM
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If you like turning a wrench, you should definitely do it. You've got this message board and modmini's awesome videos to help you:
 
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Old May 2, 2020 | 07:07 AM
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Well I'm finally about to start the job of replacing the head on the R53....My question is about getting a replacement....I would like to get one as close to stock as possible.....send the old one out?.......Is Ebay an option?.....reconditioned one?....Lets hear some recommendations....
 
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Old May 2, 2020 | 07:37 AM
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AllMag is a forum sponsor and Mini breaker Who sells good quality used parts. They aren't necessarily the least expensive, but will provide you with a quality part. Ebay can be good, just be cautious before you click. Look for lots of pictures and check the seller's feedback and rating. I've considered things through Ebay and then decided not to after actually reading the feedback. An overall high feedback rating may not be indicative of a good seller.
 
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Old May 2, 2020 | 07:45 AM
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Were me, I'd get a new reworked head from Way at www.WayMotorworks.com ....nothing too aggressive but maybe something more substancial for a daily driver.
 
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Old May 2, 2020 | 07:49 AM
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Originally Posted by hoodmeister
If you like turning a wrench, you should definitely do it. You've got this message board and modmini's awesome videos to help you:
https://www.youtube.com/watch?v=WD90wXDTPUs
The removal of the 13mm bolt for engine ground strap as done in this video....I would NOT tighten up in same fashion....use a 1/8 in drive hand socket wrench for that....it has a tendency to "snap" off even just using a 1/2" drive.....
 
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Old May 2, 2020 | 02:26 PM
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Thanks for all the input...keep the options coming..
 
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Old May 3, 2020 | 06:07 AM
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Good luck! Let us know how it turns out!
 
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Old May 3, 2020 | 11:54 AM
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Thanks!...This is by far the most ambitious automotive project I've ever taken on...I'm sure it will take me months to do...but I have the Jeep,..Miata and the BMW motorcycle to get me around....Although in these time I can't do much of that either..
 
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Old May 3, 2020 | 04:34 PM
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Drop your head off at a good machine shop and ask them to go through it. Cost less than a used head and you know what you got...
 
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Old May 16, 2020 | 02:19 PM
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Well let the fun begin....Takin a break letting some penetrating spray do its thing on some fasteners....

 
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Old May 16, 2020 | 03:09 PM
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Originally Posted by Shaggy6446
Drop your head off at a good machine shop and ask them to go through it. Cost less than a used head and you know what you got...
If they are going to rework the old head, have them slight port the exhaust ports so its just like a JCW head...its the only diff between a stock and the JCW.. Slightly opened up....

And BTW....whatever you do....and if you dont want to do this again a few months down the road...shell out the money for OEM head bolts and gaskets...dont get aftermarket ......It wont end well if you do...





 
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Old May 17, 2020 | 07:51 AM
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So far disassembly going smooth...AKA didn't snap/round off any fasteners...

 
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Old May 18, 2020 | 03:25 PM
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Old May 19, 2020 | 03:19 AM
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Be careful with the timing chain. With it marked it can still shift off the crank sprocket once you remove it from the cam. A good practice is to ziptie the cam sprocket to the chain to help keep it in time and also to help keep the chain from getting too slack. Also remember it is under tension and the tensioner will move once it is loosened from the cam. It's a good idea to remove the tensioner to relax the tension on the chain. This will make it easier to fall off the crank sprocket, though.
 
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Old May 19, 2020 | 05:52 AM
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In one of the video's someone used a Bungee cord attached to the chain to pull it tight as to not loosen against the gear
 
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Old May 19, 2020 | 04:33 PM
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I removed the tensioner and used the bungee method...the cam is also keyed into the sprocket.....things going well so far...Drained coolant and got the thermostat out.....the one plug you have to remove to access the bolt for the chain guide is being a ***** though...


 
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Old May 23, 2020 | 06:10 AM
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WTF....This plug to access the timing chain guide bolt was somethin' else to remove.....Big thanks to McMaster-Carr for this extractor...You don't even want the story about how it ended up looking like this....

 
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Old May 23, 2020 | 09:48 AM
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Cam is out all that is left is to unbolt the head and try to get the thing out...


 
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Old May 23, 2020 | 02:35 PM
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I think I found the why there was no compression in #2 cylinder....

 
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Old May 23, 2020 | 02:39 PM
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Originally Posted by Jagermeister956
I think I found the why there was no compression in #2 cylinder....
Ouch!!!
 
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Old May 23, 2020 | 07:09 PM
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That will do it!
 
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Old May 24, 2020 | 12:52 PM
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Since this is all uncharted territory for me ....When I send/take the head to be reconditioned/fixed should the cam shaft and rockers be installed ?
 
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