R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 URGENT!!! - Fuel Pump w/ Damaged Threads on Engagable Plastic Ring

Thread Tools
 
Search this Thread
 
Old Aug 3, 2012 | 07:26 AM
  #1  
tdunne2's Avatar
tdunne2
Thread Starter
|
Neutral
Joined: Aug 2012
Posts: 2
Likes: 0
URGENT!!! - Fuel Pump w/ Damaged Threads on Engagable Plastic Ring

All-

Long time user; first time poster. I started replacing my fuel pump last night after it died on me. Followed a great posting (https://www.northamericanmotoring.co...placement.html) on how to do it; apparently the previous owner did not. After I had everything hooked up to the new pump, I attempted to screw on the metal ring (sending unit locking ring) that secures the fully compressed pump and creates the seal with the gasket.

However, I noticed that the upper lip of the first threaded area on the plastic ring that is mounted around the opening to the fuel tank in which the pump pump sits was damaged; about 1/6 it was chipped. It appears a previous owner used a screwdriver to pop the metal ring off instead of unscrewing it. It began to lock, but once I rotated into that area, the ring wouldnt continue down the threads of the plastic ring. Below are links of what it should look like; I have attached pics of the damaged area (lower left). PLEASE ADVISE ON HOW TO EITHER ORDER A NEW RING AND REPLACE IT OR GET THE RING MOUNTED!!! I'd hate to have it towed in for something so silly.

http://www.pelicanparts.com/techarti...arge/Pic16.JPG

http://www.pelicanparts.com/techarti...arge/Pic12.JPG
 
Attached Thumbnails URGENT!!! - Fuel Pump w/ Damaged Threads on Engagable Plastic Ring-2012-08-02_19-50-52_394.jpg   URGENT!!! - Fuel Pump w/ Damaged Threads on Engagable Plastic Ring-2012-08-02_19-51-30_14.jpg   URGENT!!! - Fuel Pump w/ Damaged Threads on Engagable Plastic Ring-2012-08-02_19-51-37_202.jpg  
Reply
Old Aug 4, 2012 | 07:45 AM
  #2  
nabeshin's Avatar
nabeshin
Functioning Lunatic
iTrader: (2)
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
From what I have just researched, it seems as though that ring is molded into the fuel tank.

Note the ring in the top of the tank's left side (fuel pump side). Fuel filter side is the right side.
 
Attached Thumbnails URGENT!!! - Fuel Pump w/ Damaged Threads on Engagable Plastic Ring-mini-cooper-fuel-tank.jpg  
Reply
Old Aug 4, 2012 | 08:50 AM
  #3  
tdunne2's Avatar
tdunne2
Thread Starter
|
Neutral
Joined: Aug 2012
Posts: 2
Likes: 0
For anyone who has this problem, I did the following to fix it. Take some JB Weld and carefully build a lip where it has fractured. This may require several layers with an hour between them. Ensure minimal drippage. Come back the next day and put your ring on!

As someone previously pointed out it appears you must completely replace the gas tank to replace the plastic ring. I called several oem parts places and none had them.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
09R56
R56 :: Hatch Talk (2007+)
17
Nov 16, 2022 10:49 AM
scottrn
JCW Garage
1
Aug 22, 2015 07:26 PM
Sikness
R57 :: Cabrio Talk (2009+)
4
Aug 20, 2015 06:00 PM
Dsinkster
Stock Problems/Issues
4
Aug 17, 2015 03:24 PM
kpl
Stock Problems/Issues
6
Aug 11, 2015 04:52 AM




All times are GMT -7. The time now is 07:20 AM.