Mini/MINI BUILDS Showcase your Build Talents.

Project: Grumpy. Saving a 2003 MCS

Old Jul 25, 2020 | 02:20 PM
  #201  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Started on some of the interior parts I got from the junkyard today. Started with the console upright, as it needed some serious cleaning, anyways. Pics will do more talking, demostrating the before and after feel. The console uprights are a little different from the LCI car I got the replacements out of. Looks like this one had the accessory cupholder, at some point, by the marks on it. I only used the right side, as the "new" left side wasn't any better than the original. Gave everything a good cleaning with some interior detailer and a toothbrush, final wipe with a microfiber cloth.

Since the whole console needs to come out it got a thorough scrubbing. Poor thing still needs a good vacuuming desperately. "New" part is already installed with the old one being held up to show the massive scratches on it.

Here's the cupholder a friend of ours 3D printed for us. I took the opportunity today to mark through from the under side and drill a hole that aligns with the screw that holds the console down. This makes the whole thing a bit more solid with a bigger drink in it.

Looking down into the cupholder. The screw head is big because the hole is a bit worn out, so I needed a larger diameter fastener, not just longer. This had the lowest profile head.

Some of the scratches/damage on the right door panel.

More of the issues on the right side.

Some of the left door panel.

More of the same from the right side on the left side.

They really beefed up the armrests on the LCI cars. This may make the swap just as worth it as the asthetic aspect.

The "new" left panel. It still has some minor blemishes, but overall will make Grumpy's interior a more pleasing place to be. One difference is that the original panels have silver speaker grilles with the HK logo on the midbass. These have anthracite grilles, and the tweeter grilles have some broken tabs and fit very loosely. Not sure what I'm going to do just yet, but I know I can dremel the backs of the HK grilles and put them on the "new" panels with some corse screws and washers.
 
Reply
Old Jul 25, 2020 | 03:29 PM
  #202  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
Really like the 3D printed cup holder.
Along with the rest of what you are doing...
 
Reply
Old Jul 25, 2020 | 03:37 PM
  #203  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Thanks, Eddie. Chipping away a bit at a time. My wife had seen a cupholder like that online somewhere and our friend said "I can make you one of those for way cheaper!" I just wish it was a touch bigger in the lower step. My Yeti cup I put my coffee in doesn't quite fit down in it.
 
Reply
Old Jul 25, 2020 | 03:42 PM
  #204  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
It is always something...

Sometimes chipping is all we can do. Nothing wrong with that. It’s the way I do most projects, if that is any encouragement.
 
Reply
Old Jul 25, 2020 | 03:49 PM
  #205  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
The key is to keeping the number of things you're chipping away at to a minimum. We've had as many as seven at one time between the two of us. I've been as high as five, she's been as high as three (all of which would fall to me when they need something), but not at the same time. Currently have four total in the stable, one of which hasn't really been touched in at least five years.
 
Reply
Old Jul 25, 2020 | 03:51 PM
  #206  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
Do the “have not started” ones on the list count? ...
If they do, then I am in too deep...
 
Reply
Old Jul 25, 2020 | 03:54 PM
  #207  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
If I had the space there would be way too many of those hanging out here! 😁

The one I haven't touched in at least five years my wife has never ridden in. We think she has seen it when it was running and driving before we met each other, but it's been off the road over ten years.
 
Reply
Old Jul 25, 2020 | 04:00 PM
  #208  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
That sounds like the ‘72 Fiat 124 Spyder I had. NY salt rot hit it in ‘79 and it sat in the garage until 2007 (? Or so). Never did get to it and there were kids that came along in there too. So, I bought a Cooper S instead... Much easier...
 
Reply
Old Jul 25, 2020 | 04:25 PM
  #209  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Here's a peak at what's been languishing in various garages for the last decade. Very much the same spirit as our Minis. This picture is about two years old, so the amount and type of stuff piled on and around it has changed.

 
Reply
Old Jul 25, 2020 | 04:30 PM
  #210  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
The rot wasn't so bad, but the 1.7L blew, and that was a good time to ditch the 3 speed auto, too. Awaiting under the hood, now, is a 1998 2.0L cross flow mill wearing a rack of Yamaha R1 carbs and a 5 speed manual gearbox. Also some period correct goodies, like an authentic old school Moroso valve cover. 😎
 
Reply
Old Jul 25, 2020 | 04:34 PM
  #211  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
Convertibles are the most fun if you have the weather for one. I tried several but around here there was too little time in which to enjoy them. BTW - your garage is neater than mine was when the Fiat was in it...
 
Reply
Old Jul 25, 2020 | 04:36 PM
  #212  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
Sounds like it will be quite the sleeper when it is done...
 
Reply
Old Jul 25, 2020 | 04:49 PM
  #213  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
I used to drive it year 'round, it was my primary vehicle for almost two years. Had a full set of mounted snows and trudged through plenty of the white stuff. I was still in my (late) 20s at that point, so the lack of AC didn't bother me too much. Nor the minor drips on my leg when it rained! 😉
 
Reply
Old Jul 28, 2020 | 09:51 AM
  #214  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Back to Grumpy! Yesterday he got an oil change, oil pan replacement, and an AC recharge. Oil coming out looked good, this time. Just a few threads came out on the "drain plug" bolt, hence the pan replacement. I dissected the oil filter for inspection, anyways, and it was clear of any metallic debris. He hadn't been making any noises and has gone at least 15k miles in our posession, so I figured the engine was still reasonably healthy. This was just a confirmation. Still looked reasonably clean inside, as well, which is nice to see with 185k miles on the clock. I do wish I'd have had an AC compressor since it had to come off for the oil pan replacement, this one is rather noisy. Looks like there a few joints in the AC system that could use some new gaskets, as well.

Super shiny Reinz brand oil pan.

Fortunately it only takes a few minutes to put these cars into "service mode." I feel like I'm working on a VW again!

One shiny, clean part up under there.
 
Reply
Old Jul 28, 2020 | 12:32 PM
  #215  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
That shiny bit looks out of place in there...

Nice work...
 
Reply
Old Jul 29, 2020 | 03:58 AM
  #216  
nd-photo.nl's Avatar
nd-photo.nl
6th Gear
Joined: Jun 2020
Posts: 1,146
Likes: 313
From: The Netherlands
Looks good!
 
Reply
Old Sep 20, 2020 | 04:15 AM
  #217  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Needed to get the garage cleaned up some for the arrival of the "new" engine for my BMW, so I threw the door panels in Grumpy quick. I haven't done anything more than remove the HK speaker grills from the original panels, yet, and just used the silver upper trim, for now. Still a step in the right direction and beat up panels can now go in the trash.
 
Reply
Old Sep 20, 2020 | 08:33 AM
  #218  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
For just “Thrown On”, those panels look really good.

So, an engine for a BMW? What is this, something other than a MINI that is getting your attention?



 
Reply
Old Sep 20, 2020 | 08:44 AM
  #219  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Well, Eddie, since you asked for it...and all these are getting attention instead of that 82 Rabbit 'Vert I posted above...lol!

My daily is a 2003 325i Touring (wagon). An opportunity presented itself to pick up a 3.0L from a ZHP package car, which has slightly more aggressive cams than the stndard 3.0L. My car is just the 2.5L, but is 5 spd manual, rwd, sport package. I've had the 6 spd trans that matches the 3.0L for about 2 years and never got around to installing it, so now there's even more reason. Should be good for about 35% power increase with the headers that came with it, and a tune. And the 6 speed will give me a much needed overdrive.

The family hauler/sports car balance. Just rolled 170k miles this week.

The powerplant upgrade.
 
Reply
Old Sep 20, 2020 | 09:29 AM
  #220  
Eddie07S's Avatar
Eddie07S
OVERDRIVE
15 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
Joined: May 2010
Posts: 7,878
Likes: 1,426
From: Upstate NY
Love the spaghetti header!

I’d be clearing out the garage too, if that showed up on my door step.

That will be a prized car when the swap is done. People periodically write into the BMWCCA magazine as to how desirable those cars are. Yours will be unique in that world... Looks like another car to enjoy!

Now, if I could only get cams and headers for my 2.4L low output Jeep engine, I’d have an ideal winter machine...

PS: You seem to be having way too much fun...
 
Reply
Old Sep 20, 2020 | 09:49 AM
  #221  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
See, my winter machine is old school Jeep with 4.0L power. I had a Wrangler with a 2.5L and with 31" tires it was awful! My 94 Grand Cherokee with 32" tires does just fine with good old inline 6. Need to get a braking issue sorted on that before I can take the BMW apart...Too many projects, not enough time or money!


Need to do the rocker replacement and enlarge the wheel wells on the other side, yet. Just finished a 5 speed swap which is when the brakes went to crap, and it makes no sense. Also have some axles with 3.73 gears go in and help with the bigger tires even more.
 
Reply
Old Sep 20, 2020 | 01:30 PM
  #222  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
A coworker hooked me up with some Dip Dissolver, and it is the way to go! Spray it on, let it sit, spray again, let it sit, blast with the pressure washer, done! Finished up the last of the winter wheels in about 30 minutes. Be warned, it will discolor black plastic and rubber. Despite my diligence in going after the tires they are still discolored a bit.



 
Reply
Old Oct 24, 2020 | 12:33 PM
  #223  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
Grumpy got some love today! I have no idea when his last supercharger service was done, so it needed to be done. The t-stat housing had been weeping a bit, so a new t-stat and housing were in order, and of course a water pump and coolant flange to the block while servicing the SC. All went fine and dandy, had it all done and things cleaned up in about 4.5 hours. Pics and more in depth onfo below.

The parts for today's endeavor. Parts were sourced from Way Motor Works and FCP Euro for this round.

Front end stripped down in about 30 min. I really need to get a new rad carrier for this poor guy, this one is in such sad shape.

Found some damage on the MAP sensor line from it rubbing...

...so I sleeved it with some heater hose.

Found evidence of an unwelcomed passenger at some point. Fortunately they only seemed to be after lodging, no meals.

One grubby supercharger on the bench. I took some time and cleaned things up a bit. No ugliness in the oil that came out of either end, though the amounts seemed a bit light. The water pump drive felt nice and tight, and what I could see of the drive gear through the oil hole looked to be in great shape. The tag on the unit had a build date in January of 2003, so it appears to be original.

This was the most concerning thing I found, a significant amount of the coating gone off of one of the rotors. With over 187,000 miles I'm perfectly happy that this is the wost of what I encountered.

This was all the oil that came out of WP side of the SC. Not much more seemed to go back in, though, and this was pretty darned clean.

And, yes, I did replace the crank sensor o-ring while I was in there. I ended up putting the coolant flange on the block and tightening it just enough that it would still move around, then put the SC/WP assembly back on. That gave the flange some wiggle room while installing the SC, but made sure the seal to the block stayed in place. Once the SC was bolted down I tightened the flange bolts.

Next oil change the oil filter housing and oil cooler seals need to be replaced. Slowly but surely he's getting there!
 
Reply
Old Oct 25, 2020 | 11:14 AM
  #224  
nd-photo.nl's Avatar
nd-photo.nl
6th Gear
Joined: Jun 2020
Posts: 1,146
Likes: 313
From: The Netherlands
Well done!

Dipstick O-ring is also a good one to renew
 
Reply
Old Dec 29, 2020 | 09:54 AM
  #225  
Yjsaabman's Avatar
Yjsaabman
Thread Starter
|
5th Gear
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 652
Likes: 228
From: Elizabethtown, PA
So updates all around! Finally got the brakes sorted on the Jeep, so I've been driving that for a bit. Of course right after I got the brakes sorted it started having a cold start issue. Turned out the ECU was dying, but I got lucky and scored a remanned one at the junkyard for $40! Now I'm installing the snorkel I got for Christmas.

BMW has been sitting for the last 2 weeks with a dying fuel pump. I have the new pump, just haven't gotten around to it, yet. OTH the garage is cleaned out as I was building my wife's Christmas present in there. That means thw VW is actually outside under a cover.

And, finally, for the actual subject of this build thread, Grumpy got a minor facelift for Christmas. The Ebay Chineseum JCW grill set doesn't fit too bad, though there is a pretty big gap around the main grill on the hood. For $40 I'm not complaining as it still looks far better than the poorly Plastidipped stock grill.

This just ties into the lower bumper grill so much better!

And a gratuitous shot of the Rabbit's powerplant since it was accessible.
 
Reply

Thread Tools
Search this Thread

All times are GMT -7. The time now is 09:38 AM.