Drivetrain (Cooper S) MINI Cooper S (R56) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Venting boost at WOT

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Old Jun 21, 2018 | 09:23 AM
  #1  
rromeo_f's Avatar
rromeo_f
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Venting boost at WOT

Good morning, i'm having an issue with my setup which is as follows:

- JMTC 47mm turbo
- Alta IC
- Catless DP with 3" exhaust
- Manic stage 3
- Forge BOV
- 1 step colder plugs
- Blocked PCV as per Tiger venting to atmposphere

Overall performance feels good when im not getting on it hard say 1/2 to 3/4 throttle, but when I go fully WOT the BOV starts to vent boost randomly in short bursts affecting the performance. One other detail is that my CEL is on and it is a catalyst emission code my manic tuner is checking that issue next week but I dont think it has something to do with what is happening. Any ideas?
 
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Old Jun 21, 2018 | 10:04 AM
  #2  
njaremka's Avatar
njaremka
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From: WNY
With Forge BOV, there are different springs for different boost pressures. Sounds like you have the softest spring installed... You should have at least the Yellow spring installed.

https://www.forgemotorsport.com/Valv...duct--826.html

Valve Spring color coding:
Green - 5-15 PSI
Yellow - 15-23 PSI
Blue - 23-30 PSI
Red - 30 + PSI.
 
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Old Jun 21, 2018 | 10:30 AM
  #3  
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rromeo_f
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I actually installed the Blue spring that came with the kit, do you think it might be a little overkill and go back to yellow? Im not pushing more than 23 psi...
 
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Old Jun 21, 2018 | 10:52 AM
  #4  
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njaremka
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The Forge does still use the factory valve controller... Maybe the ECU pressure controls are pulling the valve?
 
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Old Jun 21, 2018 | 01:14 PM
  #5  
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rromeo_f
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Im more inclined towards the ECU messing with the bov for some reason, the current spring operates ok, it always vents when I let off even at 1/4 throttle..
 
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Old Jun 21, 2018 | 03:19 PM
  #6  
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NeonLed
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Joined: Aug 2015
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From: Bradenton, FL
I went to a bigger turbo and might be having the same issue. Any chance it sounds like this when its dumping boost?
 
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Old Aug 9, 2018 | 08:48 AM
  #7  
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BigBoost
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From: Eau Claire WI
so I’ve been fighting this problem
for long time my self,
i even ordered a 30psi spring from forge still didnt Work.
Little back ground on my mini
12:25.1 compression
forge bottom end
high flow head
cat cams
47mm turbo
running 13psi
93 oct with meth
I’ve tryed the forge upgrade DV .
the problem I got with that
I was spooling the turbo backwords in higher boost .
Sound like a rally car with no blow off or dv
So my next plan is to get turbo smart bock off plate
an run a blow off valve over by the throttle somewhere
 
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