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Just picked up an 03 S JCW!

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Old Jul 28, 2020 | 01:25 AM
  #26  
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I agree, from far away thats not a "badass" look indeed
 
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Old Jul 29, 2020 | 12:34 PM
  #27  
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Had a shop put in a “turbo” straight muffler where the stock jcw resonator used to be. Cut down on the overall volume and drone. But did get rid of most of the crackles and pops. Which were cool but sometimes a little too loud also. Has a decent deep tone still.

Still no mufflers in the back. I’ll get some sounds clips soon. Pretty happy with the result though. Still a sporty nice tone and volume without being excessive.





 
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Old Jul 29, 2020 | 07:20 PM
  #28  
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Ran into a new issue today.

Driver side door handle doesn’t open the door from the outside. It will unlock and open from the inside handle

I think the cable that connects to the door actuator came loose, snapped, or has stretched enough to where it doesn’t pull the door open anymore.

If I take the door panel off, with a little moving around of the window, I should be able to get up there right?
 
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Old Jul 31, 2020 | 03:21 PM
  #29  
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Got some in car video of the new exhaust setup. Doesn’t sound like a race car now, but much more daily drivable. It’s still pretty loud.

 
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Old Jul 31, 2020 | 03:29 PM
  #30  
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straight muffler
Almost looks like an old school glass pack ("cherry bomb"). Sounds pretty good, would have thought it would be a lot louder but maybe it's the device you're recording on, not sure. How's the 25mph neighborhood 3rd gear drone level?
 
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Old Jul 31, 2020 | 03:56 PM
  #31  
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If you watch the other video I posted, that droned A LOT.

This has a deep tone but the drone has been cut to maybe 1/4 of what it was. It really was dump truck sounding before.

the guy at the shop showed me a flow master and magnaflow straight through round can mufflers. With holes inside. Pretty much looked like resonators. The muffler I got was a “turbo” muffler he said. Kinda bends inside and still has the resonator looking holes throughout.

If I end up wanting to change it down the road, I would probably buy my own 2 stainless steel rear mufflers that resemble the jcw setup. And put a higher quality resonator in the spot where this current muffler is.

if there is a good sale on a nice aftermarket system someday, I may just go that route.


If this were back when I was in my college years, I would have kept the straight pipes and probably gutted the cat and tried to shoot flames. Different times. Lmao.
 
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Old Aug 4, 2020 | 08:52 AM
  #32  
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Glad I got around to changing the cabin filter. I wouldn’t be surprised if this is the original filter.



 
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Old Aug 4, 2020 | 10:39 AM
  #33  
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Ow lord, it probably was
 
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Old Aug 8, 2020 | 05:48 PM
  #34  
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I fixed my driver side door handle issue today. Wouldn’t pull open from the outside. But could lock and unlock manually.

Took 5 minutes to pull off the door panel.

the metal cable that comes down from the outside handle was in the right spot, but had popped out of the plastic sort of guide bracket. So it wasn’t actually pulling anything when you pulled the handle.

Had to Detach where the cable ends to feed it vback through the bracket. Then pulled it and guided the end back into place. If it happens again, I’ll look for a way to reenforce that part of the bracket where it pops out or get a new bracket if they have an updated piece.
 
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Old Aug 9, 2020 | 08:59 AM
  #35  
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Glad I got around to changing the cabin filter. I wouldn’t be surprised if this is the original filter.
Looks like it needed a shave too.

Can't wait to see what the original engine air filter looks like (and just you know it is the original...).
 
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Old Aug 9, 2020 | 10:19 AM
  #36  
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The previous owner put on an aftermarket cone filter that doesn’t quite make it to the gutted stock airbox.

I have a carbon fiber air filter housing off an old champion racing S4 race car that I’ll probably try and get into the factory air box location.

But at least that filter is not original and looks to be in decent shape. Couldn’t be more than a year old.
 
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Old Aug 12, 2020 | 07:00 PM
  #37  
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Got around to removing the vinyl stickers the previous owner had on the headlights and the yellow film. Then buffed the headlights with a random orbital and some meguiars cleaner wax because it’s all I had laying around. Worked pretty well. Did a before after at dusk with the flash.





 
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Old Aug 13, 2020 | 12:33 AM
  #38  
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Sticker bomb removal was the right choice
 
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Old Aug 14, 2020 | 03:41 PM
  #39  
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A heads-up on the wheel alignment.
Your car has been lowered and has different camber than factory specs.
Might be a good idea to have the front and rear toe adjusted.
I did much the same thing to my 05, JCW. the toe was too far "in", both front and rear. Makes a difference in the overall handling, not to mention tire wear.

Mike
 
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Old Aug 21, 2020 | 08:10 AM
  #40  
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Alignment is in the near future. Was contemplating on waiting to change the tires because I might go with a different size, which will affect alignment as well.


I also used the 3M headlight restore kit on my lights yesterday. Came out pretty good.



Before the restore

Before the restore




Removed chrome trim ring on the headlight with the broken washer

Taped off the other light




End result after restore.

End result after restore.
 
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Old Aug 21, 2020 | 02:50 PM
  #41  
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Looks very good, well done
 
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Old Aug 29, 2020 | 10:27 AM
  #42  
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Anyone have any experience with tire lettering? Because race car lol.



 
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Old Sep 5, 2020 | 02:15 PM
  #43  
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A/C started blowing kinda warm while driving today. Then it started being cold again. Now it’s just blowing hot air.

I also think the supercharger sounds like crap sometimes when I get on it and not so much whining.

Ugh. Expensive repairs are looming.
 
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Old Sep 13, 2020 | 06:49 AM
  #44  
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Ordered an a/c clutch coil assembly from eBay for $40. They do state that the clutch/coil is for the OEM 6 rib unit and not aftermarket units. I’m guessing OEM supplier compressors would work with it, but not sure.

Got someone that will put it in for $100 and make sure the a/c is charged fully.

they want another $250 to do the crank pulley though. Might just pick up the Hamburg-technic harmonic damper pulley from ECS with a new bolt since that one is only $150. Would like to get the ATi damper, but with the labor costs, it’s starting to get too expensive.
 
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Old Sep 17, 2020 | 07:53 PM
  #45  
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I keep replying to myself and using this thread as a log of sorts.

Ordered the following parts:

- ATI 2% larger Harmonic Damper
- new crank bolt and crank seal
- OEM Timing chain, guides, and tensioner
- Timing chain cover seal and 2 oil pump seals
- Crank position sensor Seal
- new belt
- OEM supplier belt Tensioner

To install everything and the a/c clutch/coil, as well as recharge the a/c system, it’s $700 in labor.

When the parts cost more than the labor, it seems like a great price on the labor. Haha.

 
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Old Sep 18, 2020 | 09:25 AM
  #46  
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There is an separate section for that > https://www.northamericanmotoring.co...ni-builds-454/
 
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Old Sep 18, 2020 | 09:45 AM
  #47  
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If a mod wants to move it to the BUILDS section, that’s cool. This forum section is JCW and R53 specific, so that’s why I originally posted it here.

Got order shipment confirmation on my parts orders. Ordered some from way motor works and some from Detroit Tuned. Wanted to pick up one of their Diverter valves, but spent more than I wanted to as it is. Haven’t been throwing any codes And doesn’t seem like I have any obvious DV issues, so I’ll save that for another time.
 
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Old Oct 6, 2020 | 01:55 PM
  #48  
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The mobile mechanics just got done a little while ago on my car.

new a/c compressor kit with drier and evap etc...

new belt and tensioner

Ati 2% larger harmonic damper

new crank seal

Labor was $350 for everything. Parts probably added up to $900 or so. Got a decent amount done at once. ATI was a pricey upgrade but the smooth idle is nice.


Turns out a cravenspeed lightweight pulley was on the car. So glad I got the ATi. Car runs so much smoother at idle.
 
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Old Oct 6, 2020 | 09:05 PM
  #49  
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Looking good. I had similar exhaust setup as you. I just added a flowmaster 71415 and it sounds awesome. With just the resonator like you have it was too loud. Whats next for your car?
 
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Old Oct 6, 2020 | 09:30 PM
  #50  
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I have the parts to do the timing chain, but it’s $400 in labor.

Still need to replace the cps seal. Leaking quite a bit of oil.

Passenger rear shock has noise. Loose top nut maybe or rear strut mounts need replacing maybe.

I just want it to not require any major repairs for a few months.
 
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