Electrical Full headlight upgrade swap?
Full headlight upgrade swap?
I'm can't quite find the information through the search so I'm hoping someone can either answer the question or point me to the proper thread(s)
Is it possible to upgrade the entire headlight for Xenon, jet washer, and auto-leveling? What's involved?
I have the basic headlights at the moment and I really wish I had ordered the upgraded one now
I understand I may have to ask the dealer to program the new headlights, but I don't even know if it's possible without becoming a huge headache and double the cost of factory installed headlights?
Is it possible to upgrade the entire headlight for Xenon, jet washer, and auto-leveling? What's involved?
I have the basic headlights at the moment and I really wish I had ordered the upgraded one now

I understand I may have to ask the dealer to program the new headlights, but I don't even know if it's possible without becoming a huge headache and double the cost of factory installed headlights?
I was afraid it might be the case but it's not that the factory xenon headlight are that cheap as we think either since you often need to get them with the rest of the options a total of $600 to $900 easy I think.
I still wish I could assess the feasibility, cost, and complexity of doing it...
I still wish I could assess the feasibility, cost, and complexity of doing it...
I was afraid it might be the case but it's not that the factory xenon headlight are that cheap as we think either since you often need to get them with the rest of the options a total of $600 to $900 easy I think.
I still wish I could assess the feasibility, cost, and complexity of doing it...
I still wish I could assess the feasibility, cost, and complexity of doing it...
Maybe ask the dealer...sure they get asked often enough to give you a ballpark price...
It's a very expensive retrofit if you buy everything new, arround $2,100. Also you will probably new to repogram, at least on LCI models, you need to do it.
On this thread: https://www.northamericanmotoring.co...dont-work.html you can read the info about the repogram, look's easy.
Here is the info that ECS Tunning wrote to me about the retrofit:
On this thread: https://www.northamericanmotoring.co...dont-work.html you can read the info about the repogram, look's easy.
Here is the info that ECS Tunning wrote to me about the retrofit:
Originally Posted by ECSTuning
Hello Andres,
Sorry for the delay, a little busy here tying to find out if this kit will work with LCI MINIs.
Possible it will need reprogrammed from MINI.
You will need the xenon control units ( ballast ) as they don't come with the headlights, they hook into the bottom plug on the headlights, the one with the two square plugs.
Xenon Control Unit - Priced Each ( one for each headlight )
http://www.ecstuning.com/Search/SiteSearch/63117356250/ES2590569/

The headlight show they don't come with the xenon bulb either. Part number 63217217509 x 2 ( one for each headlight )
http://www.ecstuning.com/Search/SiteSearch/63217217509/

& we carry the ziza ones also. They are at the bottom D1S Gas bulbs. Which bulbs have universal classification like H8 , DS1 , etc. So all D1S bulbs will work.
http://www.ecstuning.com/Mini-2011-Cooper-R56-John_Cooper_Works-Coupe-L4_1.6L_N14B16C/Lighting/Headlights/Bulbs/
The headlight below are the NON adaptive ones. The adaptive are for "turn in" lights , that turn with the steering wheel and I don't think those can be added to cars that don't have the adaptive. Nobody has done it yet.
Left housing xenon - black version - non adaptive
http://www.ecstuning.com/Search/SiteSearch/63127270027/
&
Left housing xenon - black version non adaptive
http://www.ecstuning.com/Search/SiteSearch/63127270028/
Installation Kit For Xenon Head Lights shows for R56 models , but does not really show a date, covering the LCI models. It does show for pre LCI models. I don't see a big difference. I know some pre LCI MINIs come with the level sensor on the front left lower control arm and the rear left also. So just make sure they are there.
Should look like this. One for the front and one for the rear. They control the angle tilt of the xenon headlights. Some early MINIs came with them on halogens.

Installation Kit For Xenon Head Lights , which gives you the headlight washers ad function.
http://www.ecstuning.com/Search/SiteSearch/63120422185/
That should complete this kit, I have seen it done on Pre LCI R56 models but not R56 post LCI or 8/2010+. It possible with programming. I would talk to your local MINI dealership about it. This will be a case that is with there involvement to work.
Thanks
ECS Tuning Mike
Sorry for the delay, a little busy here tying to find out if this kit will work with LCI MINIs.
Possible it will need reprogrammed from MINI.
You will need the xenon control units ( ballast ) as they don't come with the headlights, they hook into the bottom plug on the headlights, the one with the two square plugs.
Xenon Control Unit - Priced Each ( one for each headlight )
http://www.ecstuning.com/Search/SiteSearch/63117356250/ES2590569/

The headlight show they don't come with the xenon bulb either. Part number 63217217509 x 2 ( one for each headlight )
http://www.ecstuning.com/Search/SiteSearch/63217217509/

& we carry the ziza ones also. They are at the bottom D1S Gas bulbs. Which bulbs have universal classification like H8 , DS1 , etc. So all D1S bulbs will work.
http://www.ecstuning.com/Mini-2011-Cooper-R56-John_Cooper_Works-Coupe-L4_1.6L_N14B16C/Lighting/Headlights/Bulbs/
The headlight below are the NON adaptive ones. The adaptive are for "turn in" lights , that turn with the steering wheel and I don't think those can be added to cars that don't have the adaptive. Nobody has done it yet.
Left housing xenon - black version - non adaptive
http://www.ecstuning.com/Search/SiteSearch/63127270027/
&
Left housing xenon - black version non adaptive
http://www.ecstuning.com/Search/SiteSearch/63127270028/
Installation Kit For Xenon Head Lights shows for R56 models , but does not really show a date, covering the LCI models. It does show for pre LCI models. I don't see a big difference. I know some pre LCI MINIs come with the level sensor on the front left lower control arm and the rear left also. So just make sure they are there.
Should look like this. One for the front and one for the rear. They control the angle tilt of the xenon headlights. Some early MINIs came with them on halogens.

Installation Kit For Xenon Head Lights , which gives you the headlight washers ad function.
http://www.ecstuning.com/Search/SiteSearch/63120422185/
That should complete this kit, I have seen it done on Pre LCI R56 models but not R56 post LCI or 8/2010+. It possible with programming. I would talk to your local MINI dealership about it. This will be a case that is with there involvement to work.
Thanks
ECS Tuning Mike
Thanks Andres! Ouch . . . I knew it could be expensive but $2100, that's a bit more than thought... Of course ECS doesn't sale OEM equipment on the cheap side... but even with cheaper parts it seems like a big expense.
And that doesn't seem to cover the head light washer jets...
You know what this is actually kind of depressing it would have to cost so much when it seems it's a $600/$700 option on the online configurator
And that doesn't seem to cover the head light washer jets...
You know what this is actually kind of depressing it would have to cost so much when it seems it's a $600/$700 option on the online configurator
Last edited by TG.; Aug 30, 2013 at 09:20 PM.
Plug and Play....not.
ECS parts list is not complete. This is not a plug and play situation....They left out having to purchase a new steering column switch, ( somewhat pricy item - about $600.00 - or the headlight washer system will not function)
And without this wiring harness from the MINI kit, quite useless.

Here is the breakdown.



There are only two retrofit kits left, and both are in Germany.
MINII Part no. 63120422185 - designed for pre-face lift R55/56's only. $330.00

Also requires pin connection to back of the SPEG, so a wiring diagram and knowledge of removing/installing these bushing wires is required. They can be a real PITA. The harness in the kit has about 36 connnections to different pin body locations and removing side sills to route wiring from rear sensor.....This mod is not a matter of a plug and play for the novice and without a circuit diagram IMO you would be totally lost.
Retrofit system required coding as well.
A Retrofit cable kit
B Steering column switch centre (not supplied with the retrofit kit)
C Hose line
D Tank
E Load sensor (front)
F Load sensor (rear)
G High-pressure jet (left)
H High-pressure jet (right)
I Nozzle head (left)
J Nozzle head (right)
K Cover (left)
L Cover (right)
M Retaining clip (2x)
N Clip (2x)
O Xenon headlight (left, not supplied with the retrofit kit)
P Xenon headlight (right, not supplied with the retrofit kit)
Q Xenon control module (2x, not supplied with retrofit kit)
R Xenon lamp ignition (2x, not supplied with the retrofit kit)
S Warning sticker (2x)
T Self-tapping hexagonal screw M6 x 14.5 mm
U Hexagonal screw M6 x 20 mm
V Hexagonal nut M6
W Self-tapping hexagonal screw M6 x 16 mm (4x)
X Fillister head screw (4x)
Y SW 10-pin socket casing
Z Fusible link 30 A
AA BR 6-pin socket casing
AB Cable tie (30x)
AC Fillister head self-tapping screws (8x, not supplied with retrofit kit)
AD Cable holder
AE Relays (for cars built after 08/07 only; not supplied in the retrofit kit)
Steering column switch centre B, xenon headlights O and P, xenon control module Q, xenon light lamp ignition R and fillister head self-tapping screws AC are not included in the retrofit kit and must be ordered separately
If necessary, the fuse box (SPEG) LOW must be replaced by the fuse box (SPEG) HIGH. - Another $340.00

For cars build after 08/07, relay AE must also be installed since it is not in the SPEG MED, MED DCDC or SPEG High or SPEG High DCDC
I would estimate about 8 hr installation time. So probably about a $4K dollar job with coding...
You could always try just upgrading the halogen bulbs. Sylvania makes some or even my personal favorites, PIAA.
And without this wiring harness from the MINI kit, quite useless.

Here is the breakdown.



There are only two retrofit kits left, and both are in Germany.
MINII Part no. 63120422185 - designed for pre-face lift R55/56's only. $330.00

Also requires pin connection to back of the SPEG, so a wiring diagram and knowledge of removing/installing these bushing wires is required. They can be a real PITA. The harness in the kit has about 36 connnections to different pin body locations and removing side sills to route wiring from rear sensor.....This mod is not a matter of a plug and play for the novice and without a circuit diagram IMO you would be totally lost.
Retrofit system required coding as well.
A Retrofit cable kit
B Steering column switch centre (not supplied with the retrofit kit)
C Hose line
D Tank
E Load sensor (front)
F Load sensor (rear)
G High-pressure jet (left)
H High-pressure jet (right)
I Nozzle head (left)
J Nozzle head (right)
K Cover (left)
L Cover (right)
M Retaining clip (2x)
N Clip (2x)
O Xenon headlight (left, not supplied with the retrofit kit)
P Xenon headlight (right, not supplied with the retrofit kit)
Q Xenon control module (2x, not supplied with retrofit kit)
R Xenon lamp ignition (2x, not supplied with the retrofit kit)
S Warning sticker (2x)
T Self-tapping hexagonal screw M6 x 14.5 mm
U Hexagonal screw M6 x 20 mm
V Hexagonal nut M6
W Self-tapping hexagonal screw M6 x 16 mm (4x)
X Fillister head screw (4x)
Y SW 10-pin socket casing
Z Fusible link 30 A
AA BR 6-pin socket casing
AB Cable tie (30x)
AC Fillister head self-tapping screws (8x, not supplied with retrofit kit)
AD Cable holder
AE Relays (for cars built after 08/07 only; not supplied in the retrofit kit)
Steering column switch centre B, xenon headlights O and P, xenon control module Q, xenon light lamp ignition R and fillister head self-tapping screws AC are not included in the retrofit kit and must be ordered separately
If necessary, the fuse box (SPEG) LOW must be replaced by the fuse box (SPEG) HIGH. - Another $340.00

For cars build after 08/07, relay AE must also be installed since it is not in the SPEG MED, MED DCDC or SPEG High or SPEG High DCDC
I would estimate about 8 hr installation time. So probably about a $4K dollar job with coding...
You could always try just upgrading the halogen bulbs. Sylvania makes some or even my personal favorites, PIAA.
Last edited by -=gRaY rAvEn=-; Aug 31, 2013 at 07:03 AM.
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I'm can't quite find the information through the search so I'm hoping someone can either answer the question or point me to the proper thread(s)
Is it possible to upgrade the entire headlight for Xenon, jet washer, and auto-leveling? What's involved?
I have the basic headlights at the moment and I really wish I had ordered the upgraded one now
I understand I may have to ask the dealer to program the new headlights, but I don't even know if it's possible without becoming a huge headache and double the cost of factory installed headlights?
Is it possible to upgrade the entire headlight for Xenon, jet washer, and auto-leveling? What's involved?
I have the basic headlights at the moment and I really wish I had ordered the upgraded one now

I understand I may have to ask the dealer to program the new headlights, but I don't even know if it's possible without becoming a huge headache and double the cost of factory installed headlights?
Be patient. Looks like a Xenon retrofit is coming for all of the R5x models.
It may not have all the bells and whistles, but it certainly is the least labor-intensive way to get as many bells as possible.
Absolutely; it's (IMO) the most reasonable way to gain a major upgrade in lighting from the halogens. It's also smart of them IMO to omit the bells and whistles, not only to save on cost, but also keep the incentive to order the full set on the car from the factory.
I think the only way this retrofit kit could be offered is without the bells, because as we've seen in this thread already, the cost for a full, top of the line kit would be well out of most people's price range.
So you'd rather stick with the halogens? The factory Xenons would be the best, but that really doesn't sound feasible or affordable as an aftermarket install.
Had mine come with halogens, I'd be first in line for this upgrade.
Had mine come with halogens, I'd be first in line for this upgrade.
I many ways, yes . . . I understand, everyone is so into xenon these days but for me the xenon lighting benefits isn't my primary interest per say. I have a pretty much even interest in the different aspects of the headlights (self adjust, water jet, xenon, but also how those different elements looks and make the car more interesting to look at).
I'm not saying I would not do it but if it still ends-up being overly expensive and still become a very complicated install (I've seen so many forum posts on problems with after market xenon kit) then I feel I would not get in return what I would have wanted in comparison to the money and time invested.
I'm not saying I would not do it but if it still ends-up being overly expensive and still become a very complicated install (I've seen so many forum posts on problems with after market xenon kit) then I feel I would not get in return what I would have wanted in comparison to the money and time invested.
Stick with the halogens and get the Osram 65W H7 bulbs.
They're 2100 lumens vs 1500-1600 for the stock ones.
They're not tinted, either, and they last about as long as
the oem ones. I've been using them on both our cars for
many years now.
One source is halfway down this page:
http://www.danielsternlighting.com/p.../products.html
They're 2100 lumens vs 1500-1600 for the stock ones.
They're not tinted, either, and they last about as long as
the oem ones. I've been using them on both our cars for
many years now.
One source is halfway down this page:
http://www.danielsternlighting.com/p.../products.html
Good news - no problems with overheating compared to the standard 55W H7 bulbs.
Bad news - I didn't notice that this was a gen 2 forum.
The H7's go into the gen 1 halogen equipped (and the high beams of the gen 1 xenon equipped) MINIs.
The gen 2 halogens take H13 bulbs and there isn't a magic bullet replacement for them like those Osrams.
Bad news - I didn't notice that this was a gen 2 forum.
The H7's go into the gen 1 halogen equipped (and the high beams of the gen 1 xenon equipped) MINIs.
The gen 2 halogens take H13 bulbs and there isn't a magic bullet replacement for them like those Osrams.
@EHans, thanks for the news!!
Now the trade off I don't see that bad actually:
1. manually adjusting, nothing you can fix in a couple of minutes with the car in front of a wall.
2. The black housing I was interested doesn't come with the adaptive option anyways
3. only 25 watts, you can always upgrade the bulb and ballast, ballast probably would be a little tricky
Now the trade off I don't see that bad actually:
1. manually adjusting, nothing you can fix in a couple of minutes with the car in front of a wall.
2. The black housing I was interested doesn't come with the adaptive option anyways
3. only 25 watts, you can always upgrade the bulb and ballast, ballast probably would be a little tricky
I agree, I like halogens because you can manual adjust them, but if you feel like getting closer you get black flame customs do an hid retrofit which will still give you the xennon look housing and lights, as well you can tell them to add halos or paint the housing etc. I believe I was quoted at around 650$ or something
Sent from phone
Sent from phone
Much simpler....







