Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Belt tensioner tool

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Old Jun 30, 2004 | 11:17 PM
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Belt tensioner tool

Anyone in this group needing a tensioner tool is welcome to use mine for the price of postage.The only thing i ask is that you send the money first and if you break the tool you replace it.My email is juzmackjr@msn.com.
 
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Old Jul 1, 2004 | 12:07 AM
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How do you not break the BMW tool?
First the weld broke. Got that welded.
Then one of the pins broke. Mine worked okay with only one pin.
Great offer juzmackjr. I'm just being a _____.
 
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Old Jul 1, 2004 | 12:27 AM
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That tool is a ripoff anywho.... I used a clever concoction of 3 well placed bolts and a huge flathead screwdriver.
 
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Old Jul 1, 2004 | 08:27 AM
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Built my own, anyone in my area (local) that needs to use it contact me.
 
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Old Jul 1, 2004 | 09:12 AM
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If anyone wants, I'll send you a big stick.
 
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Old Jul 1, 2004 | 11:01 AM
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It is highly recommened that if you get an oem tensioner tool, get it rewelded into THE TENSIONATOR:



... or else it will do this:

 
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Old Jul 1, 2004 | 11:03 AM
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CoryB
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Can anybody post dimensions of the tool for the diy-ers out here? I think I could build one easily enough if I knew some measurements for it.

Thanks!
 
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Old Jul 1, 2004 | 11:06 AM
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The pins appear to be 5mm diameter, and they protrude 10mm from the tool. Their centers are 35 mm apart.
 
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Old Jul 1, 2004 | 11:53 AM
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Andy's dimensions are correct. I used them to make mine.

Thanks again Andy
 
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Old Jul 1, 2004 | 11:55 AM
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Originally Posted by Bisch
If anyone wants, I'll send you a big stick.
Kendorf, Bisch
 
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Old Jul 1, 2004 | 12:22 PM
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Originally Posted by norm03s
Kendorf, Bisch
 
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Old Jul 21, 2004 | 12:27 AM
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Andy,

What's the distance between the 1st pin and the corner of the bend? Thanks!:smile:
 
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Old Jul 21, 2004 | 05:02 AM
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I'm not sure what you mean. Can you draw a diagram?
 
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Old Jul 21, 2004 | 08:42 AM
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For my 1st question, what the distance of X? And since I'm already drawing, what's the distance of Y? And why don't they just weld the two pins straight along the flat bar? Thanks!:smile:
 
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Old Jul 22, 2004 | 06:59 PM
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Originally Posted by andy@ross-tech.com
It is highly recommened that if you get an oem tensioner tool, get it rewelded into THE TENSIONATOR:
I don't know why you really need one of these unless you are changing belts/pulleys regularly? A large screwdriver or crowbar works just fine.

Andy, what did you do to that thing and what kind of metal is it?

The TENSIONATEHER?
 
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Old Jul 22, 2004 | 07:30 PM
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All dimensions are in mm.

The pins appear to be 5mm diameter, and they protrude 10mm from the tool. Their centers are 35 mm apart.
 

Last edited by andy@ross-tech.com; Jul 23, 2004 at 08:19 AM. Reason: Added pin dimensions
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Old Jul 22, 2004 | 07:48 PM
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Yes, they totally suck so bad. We get about 1/2 of them back after our very light use from our customers so we have started welding them here before sending them out...but we are in the process of having some made for us, because they are totally expensive...
 
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Old Jul 23, 2004 | 08:24 AM
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Originally Posted by BlueMCS
I don't know why you really need one of these unless you are changing belts/pulleys regularly?
I do both

Originally Posted by BlueMCS
Andy, what did you do to that thing and what kind of metal is it?
The TENSIONATEHER?
I used it twice, the second time it had the consistency of warm taffy. It appears to be made of "steel". It is ferrous, attracts a magnet, and rusts easily, yet it appears to have the strength of pot metal.
 
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Old Jul 23, 2004 | 08:32 AM
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Yea, it looks like pot metal.

Cool, someone invented a weldable pot metal so you can buy cheap tools and easily modifiy them to work well.

Is that really easier and cheaper than doing it right the first time?
 
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Old Jul 23, 2004 | 09:15 AM
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Originally Posted by Homer
Kids, there's three ways to do things. The right way, the wrong way, and the Max Power way!
Originally Posted by Bart
Isn't that the wrong way?
Originally Posted by Homer
Yeah, but faster!
 
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Old Jul 25, 2004 | 04:06 AM
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Thanks for the diagram Andy!!!
 
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Old Nov 15, 2008 | 08:18 AM
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Bump
 
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Old Nov 15, 2008 | 06:15 PM
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Originally Posted by johnD
Thanks for the diagram Andy!!!
+1
 
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Old Dec 23, 2009 | 12:33 PM
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what is that 3/4 circle for? You know, the ring looking thingy.
 
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Old Dec 23, 2009 | 01:23 PM
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Talk about bringing an old thread back too life!!
It is the pivot point of sort, where it sits and rocks while you pull back, till you can lock it in postion. Most of the tools are better now....out motoring, etc sells then for about $100.
 
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