Drivetrain Help - how do you remove fuel pressure regulator
#1
Help - how do you remove fuel pressure regulator
I need help.
I'm trying to replace the fuel pressure regulator. I do not have a repair manual. Looking at the motor, it looks like I have to remove the two bolts which hold the fuel rail to the motor, and slide the fuel up and and away from the injectors. Is that correct?
Do I have to remove the fuel injector connectors to move the fuel rail?
Do I have to disconnect the fuel line from the fuel rail? If so, how does it come off?
I have two pictures which I've tried to mark up to show the areas of inquiry
I'm trying to replace the fuel pressure regulator. I do not have a repair manual. Looking at the motor, it looks like I have to remove the two bolts which hold the fuel rail to the motor, and slide the fuel up and and away from the injectors. Is that correct?
Do I have to remove the fuel injector connectors to move the fuel rail?
Do I have to disconnect the fuel line from the fuel rail? If so, how does it come off?
I have two pictures which I've tried to mark up to show the areas of inquiry
#2
Will have to disconnect the battery neg terminal.
Always best to replace the lower injector O-rings with new ones after this proceedure.
Remove the electrical connections for each inj.
The two bolts on either end of the fuel rail
The top of the injectors are seated into the fuel rail and can stay there.
Lay out a large towel for this set up to rest on once taken out. There will be some fuel spillage.
The FPR has one vac line - remove that. It's seated with one of the O-rings into an aluminm bell housing. The housing is prone to being mishapen so be careful. There is a huge clip which holds the FPR up into the bell housing. You will have to use a pair of pliers to grab the back of the clip to pull it free. Once you have it removed you will see what else needs to be done. You can use either oil or vaseline on the o rings for the FPR.
When putting it back together make double sure it looks exactly the same as it did when you removed the clip ! The tips of the clip have to be completely through and out the two little windows on the opposite side of the bell housing.
I say this because somtimes they can miss their mark and go below the windows......If this happens the FPR is not fully seated and when you begin cranking the engine you gonna give the front of the engine a gasoline bath !
Replace the Inj lower O-rings put a dab of clean oil on them and put it back together. Mop up any excess fuel spillage.
Reconnect battery...oh yeah. Almost forgot that.
May need to allow the fuel pump to re-prime system two times with key to Pos 2 before it will start.
let it idle and check for any leaks.
Always best to replace the lower injector O-rings with new ones after this proceedure.
Remove the electrical connections for each inj.
The two bolts on either end of the fuel rail
The top of the injectors are seated into the fuel rail and can stay there.
Lay out a large towel for this set up to rest on once taken out. There will be some fuel spillage.
The FPR has one vac line - remove that. It's seated with one of the O-rings into an aluminm bell housing. The housing is prone to being mishapen so be careful. There is a huge clip which holds the FPR up into the bell housing. You will have to use a pair of pliers to grab the back of the clip to pull it free. Once you have it removed you will see what else needs to be done. You can use either oil or vaseline on the o rings for the FPR.
When putting it back together make double sure it looks exactly the same as it did when you removed the clip ! The tips of the clip have to be completely through and out the two little windows on the opposite side of the bell housing.
I say this because somtimes they can miss their mark and go below the windows......If this happens the FPR is not fully seated and when you begin cranking the engine you gonna give the front of the engine a gasoline bath !
Replace the Inj lower O-rings put a dab of clean oil on them and put it back together. Mop up any excess fuel spillage.
Reconnect battery...oh yeah. Almost forgot that.
May need to allow the fuel pump to re-prime system two times with key to Pos 2 before it will start.
let it idle and check for any leaks.
Last edited by -=gRaY rAvEn=-; 09-12-2010 at 11:58 AM.
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EastOfEdmonton (12-29-2022)
#3
+1
Simple thing....big thing is to be safe, work on a cool motor, and release the fuel preaseure from the rail....using a screwdriver tip, and a cup, remove the rail end cap, and you can remove the pressure...the go about it!! The clip on the back is kind funny (it resembles a horse shoe if i remember right)...but self expanitouy...just slide it off...it can only go one way...and then insert the new regulator, and re-assemble the same way!
Simple thing....big thing is to be safe, work on a cool motor, and release the fuel preaseure from the rail....using a screwdriver tip, and a cup, remove the rail end cap, and you can remove the pressure...the go about it!! The clip on the back is kind funny (it resembles a horse shoe if i remember right)...but self expanitouy...just slide it off...it can only go one way...and then insert the new regulator, and re-assemble the same way!
#5
Thanks all.
Process is well described above. I got some help. Points learned: To remove injector connectors, squeeze the metal clip and pull straight out. To move injector harness where it plugs into the metal bracket, just grab plastic clip and pull straight out. After removing 2 bolts holding fuel rail, just pull rail straight out.
All very obvious to everyone but me. A friend stopped by and did it as I watched.
Process is well described above. I got some help. Points learned: To remove injector connectors, squeeze the metal clip and pull straight out. To move injector harness where it plugs into the metal bracket, just grab plastic clip and pull straight out. After removing 2 bolts holding fuel rail, just pull rail straight out.
All very obvious to everyone but me. A friend stopped by and did it as I watched.
#6
How difficult is this to perform?
I'm thinking of replacing my fuel pressure regulator as I've been having some trouble that seems very much related to the FPR.
How difficult is this to perform? I've never done a repair beyond replacing breakpads, rotors and changing my oil filter - the basic maintenance stuff.
Symptoms: Go to start he engine, it struggles to turn over when the key is turned to start. Seemed to be the battery as Autozone tested the battery and it had reported it needed to be replaced. The current across the battery seems to increase once the engine is started and as far as I can recall this usually means the alternator is fine. Here is the big thing - if I step on the accelerator the car turns over and the engine seems to run just fine. I have never experienced any issues once the car has been start with the exception of occasionally having a little bit of a rough idle once when I'm at a traffic light with the AC running. My best guess is this is the FPR causing it and I'd rather replace it than spend the $100 for the Mini dealership to tell me that's the problem then $XXXX to replace it. THANKS!!!!
How difficult is this to perform? I've never done a repair beyond replacing breakpads, rotors and changing my oil filter - the basic maintenance stuff.
Symptoms: Go to start he engine, it struggles to turn over when the key is turned to start. Seemed to be the battery as Autozone tested the battery and it had reported it needed to be replaced. The current across the battery seems to increase once the engine is started and as far as I can recall this usually means the alternator is fine. Here is the big thing - if I step on the accelerator the car turns over and the engine seems to run just fine. I have never experienced any issues once the car has been start with the exception of occasionally having a little bit of a rough idle once when I'm at a traffic light with the AC running. My best guess is this is the FPR causing it and I'd rather replace it than spend the $100 for the Mini dealership to tell me that's the problem then $XXXX to replace it. THANKS!!!!
#7
When you say "struggles to turn over" of you are refering to slow crank, then look at the battery....
if it cranks fine, but does not fire, you MIGHT be on the right track...a simple guage that plugs into the fuel rail would tell you before spending any $$. Using your logic, it just as eassily be a fuel (in the tank with the pump) filter...there is a micro filter just in front of the fpr if i remember right....
if it cranks fine, but does not fire, you MIGHT be on the right track...a simple guage that plugs into the fuel rail would tell you before spending any $$. Using your logic, it just as eassily be a fuel (in the tank with the pump) filter...there is a micro filter just in front of the fpr if i remember right....
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#8
When you say "struggles to turn over" of you are refering to slow crank, then look at the battery....
if it cranks fine, but does not fire, you MIGHT be on the right track...a simple guage that plugs into the fuel rail would tell you before spending any $$. Using your logic, it just as eassily be a fuel (in the tank with the pump) filter...there is a micro filter just in front of the fpr if i remember right....
if it cranks fine, but does not fire, you MIGHT be on the right track...a simple guage that plugs into the fuel rail would tell you before spending any $$. Using your logic, it just as eassily be a fuel (in the tank with the pump) filter...there is a micro filter just in front of the fpr if i remember right....
#9
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