Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain How to Achieve 350 Hp at the wheels

Old Feb 18, 2008 | 03:53 PM
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Originally Posted by Jhud
man think of all those suckers faces when you blow their corvette out of the water ahahahahah
the bone stock C6 comes with almost as much and costs what I've seen some people say their loaded JCW's were. call me crazy, starting with 350whp > ending with 350whp
 
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Old Feb 18, 2008 | 04:01 PM
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Originally Posted by Better Than Rails
I am looking to enter the mini world. I want to mod the mini alot. I would like to attain 350 at the wheels. what is the best way to do this, Build the motor, twin charge, turbo alone and ditch the supercharger, or a combination. All links to purchase these products that you recommend would be appreciated. Thanks alot.

BTR
Buy a ZO6 at any Chevy dealership....
 
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Old Feb 18, 2008 | 04:54 PM
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I know my goal isnt too far fetched, Like stated, there are several minis with this or higher HP numbers, My use for the mini will be a fast street and track machine. (more street friendly) The reason i want it this high is besides the unique factor, I dont want to strip it like a drag car. I have my eye on a 06 indi blue mini S. I already have the trans, clutch, etc.. figured out. As for laying it down I dont see a problem as naturally it will require diff. tires and alot of Finesse(sp) to drive on street tires, Drag tires will still require some also. As for the Gt with Nos, Zo6, And sti, Any body can have one of those its nothing more than a bottle and a factory pig for a car. But honestly, how many minis do you see that can hang with these cars on the 1/4 mile. I also do plan to follow through with the rest of the car, Suspension, driveline, That is the easy part, So what is the best route to attain this number, I have already spoken with a number of high horsepower mini drivers including Tuls, whos mini has more Hp then I am even trying to attain. So what is the best way to get the Hp I am looking for. I am willing to spend enough to get the car in proper running order. Thanks

BTR
 

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Old Feb 18, 2008 | 05:02 PM
  #29  
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Originally Posted by Ryephile
Somewhere north of ~290wHP it gets frustrating to put the power down in anything less than 5th gear. After having an over 300wHP MINI, somewhere around 250wHP and 230wLb/Ft is a good place to be. You can still destroy the tires in the first two gears, but you can actually put it to the ground on the track.
Now see, this makes the most sense to me. 250wHP is so do-able and not so outrageous an expense - and can (fairly easy) pass Cali smog visual and exhaust inspections.
This is my goal and am saving to do just that. Jan knows I'm getting close to having most of the $$ saved up.
After that - more weight reduction - driver and car! That's fun too, and almost as hard to do!
 
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Old Feb 18, 2008 | 07:28 PM
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It will be hard to do on a twincharge setup consistently, so that leaves either Turbo only or change out to a different sc(rotrex) all together. You should give Jan a call over at Revolution MINI and speak with him. He has pretty much everything you would need. There isnt a turbo only kit available at this time for you to install yourself. Most of the guys are making their own (myself included) or as mentioned above some have had Fireball build them a kit.

I was able to get to 300 whp on twincharge, but that was at 27psi and a ton of heat. Nix the sc and at that same psi you should be in the range that your looking for, but you will need to at least do pistons. A highflow head would make it a lot easier and safer. (less boost=less heat) Downside it turbo lag which i never had in the twincharge setup.
 
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Old Feb 18, 2008 | 07:55 PM
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I'd also look at changing the transmission gearing that would better apply the power. The mini trans was designed for 1/2 as much power. 0-60 in just one gear.

I'd also look at friction reduction coatings on the moving parts, heat reduction coatings.. www.swaintech.com

High quality pistons and connectiong rods that would allow higher RPM's. A stock Honda Si turns 8k rpms. Why not a BMW/mini engine?

Of course a good flowing head and a A/W intercooler.
 

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Old Feb 18, 2008 | 08:29 PM
  #32  
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Originally Posted by charger
I'd also look at changing the transmission gearing that would better apply the power. The mini trans was designed for 1/2 as much power. 0-60 in just one gear.

I'd also look at friction reduction coatings on the moving parts, heat reduction coatings.. www.swaintech.com

High quality pistons and connectiong rods that would allow higher RPM's. A stock Honda Si turns 8k rpms. Why not a BMW/mini engine?

Of course a good flowing head and a A/W intercooler.
You don't need pistons or connecting rods to turn 8k rpms. My redline is 8250 RPM's and I have stock pistons and connecting rods. The only issue at that RPM is water pump cavitation, intake temperatures with the stock IC, and valve float. I have an aftermarket head with a valvetrain rated to 10k RPM's, so that's not a factor.
 
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Old Feb 18, 2008 | 08:41 PM
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Originally Posted by rustyboy155
You don't need pistons or connecting rods to turn 8k rpms. My redline is 8250 RPM's and I have stock pistons and connecting rods. The only issue at that RPM is water pump cavitation, intake temperatures with the stock IC, and valve float. I have an aftermarket head with a valvetrain rated to 10k RPM's, so that's not a factor.
Higher quality CP pistons with good moly coatings will free up vital HP by reducing roating mass and lower friction. 5-7% increase in power.

A good A/W intercooler solves the heat issue.

And good heads solve the valve float issue.

Water pump would be a concern. Perhaps change over to electrial pump.??

If the guy wants 300+hp he will have to anny up.
 
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Old Feb 18, 2008 | 08:44 PM
  #34  
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With that kind of engine speed and power, I say +1 on different internals. You may be able to spin to 8 grand but it's nice to have that extra insurance. Just like using head and main studs vs. bolts. If you put that kind of money, effort, and time into it, I'd do it.
 
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Old Feb 19, 2008 | 04:28 AM
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Yes I am pretty sure I am going to do heads cam pistons rods, although i may not need all that like hemi headed said extra insurance and knowing my parts can handle it, I am going to give jan a call and see what his recomendations are for this project. Anyone know of a mini tuner on the east coast.

BTR
 
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Old Feb 19, 2008 | 05:32 AM
  #36  
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www.helix13.com - Eric does twin-charge kits and also the aforementioned RevolutionMINIWorks stuff (east coast dealer)
 
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Old Feb 19, 2008 | 06:55 AM
  #37  
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Head
pistons
cams
connecting rods
intercooler
injectors
headers
tuning job with a high revlimit
clutch
LSD and hopefully different gearing
motor mounts
axles?
Turbo kit
high quality head gaskets

www.swaintech.com
Swain Tech has thermal barrier coatings for pistons, thermal barrier coatings for cylinder heads, thermal barrier coatings for valves, thermal barrier coatings for exhaust parts, and thermal barrier coatings for intake manifolds. Parts that see movement and wear will benefit from our low friction coatings. We have piston skirt coatings, bearing coatings, valve stem coatings, valve spring coatings, crankshaft coatings and coatings for other parts where frictions should be reduced and a solid film of lubrication can protect the part from wear and damage. For parts that run too hot and need to shed heat, Swain Tech has heat emitting coatings to improve cooling of parts.

-
A good designed head and piston that are both ceramic coated would allow for higher boost levels since the combustion chamber will be less prone to detonation/pinging.
 

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Old Feb 19, 2008 | 06:59 AM
  #38  
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A little reading material on coatings:
http://www.hotrod.com/techarticles/e...ech/index.html
 
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Old Feb 19, 2008 | 09:30 AM
  #39  
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Originally Posted by hemiheaded18
A little reading material on coatings:
http://www.hotrod.com/techarticles/e...ech/index.html
good reading.

Honda uses moly peened piston in the r18 Honda Civic engine. The claim an increase of 5-10% from this. They also ionezed or something to the piston rings.
 
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Old Feb 19, 2008 | 09:54 AM
  #40  
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Originally Posted by charger
good reading.

Honda uses moly peened piston in the r18 Honda Civic engine. The claim an increase of 5-10% from this. They also ionezed or something to the piston rings.
R18? Not familiar with that family of engines, or did you mean D? (still never heard of a D18). I wouldn't trust their claims of any sizeable increase. The coatings may help thermal efficiency a small amount but it's mostly to increase engine life.

The most recent issue of Grassroots Motorsports also has an article about engine building with a sidebar on the coatings.
 
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Old Feb 19, 2008 | 10:39 AM
  #41  
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Originally Posted by charger
Higher quality CP pistons with good moly coatings will free up vital HP by reducing roating mass and lower friction. 5-7% increase in power.

A good A/W intercooler solves the heat issue.

And good heads solve the valve float issue.

Water pump would be a concern. Perhaps change over to electrial pump.??

If the guy wants 300+hp he will have to anny up.
300+ whp is pistons, a head, and a turbo conversion. That's it. There are 10-15 people running around on the forums who have done it. Swapping out internals has very little to do with power and a lot to do with engine life, you're not going to gain 15-18 HP on a 300 whp car by swapping pistons out. I have no idea how you could realize ANY performance gains at all other than an extremely minor increase in engine response from connecting rods. I'm fairly sure Jan has tested connecting rods up quite a bit past 300 whp, there are lots of other things to spend money on before they become a bottleneck in this engine. With a proper tune the stock pistons are fine up to 260-280 whp.

People spend tens of thousands of dollars getting parts and swapping them back out again later, if you go to someone that knows what they're doing, with 14-15k you could EASILY put down 320-350 whp.

I've spent close to 18k on my engine in the last 16 months (And another 10-12k on body/suspension), if I had given my car to Jan when I bought it, and given him 10k bucks, instead of the 230 HP I'm putting down now, I'd have closer to 300 HP and the rest of the money would be in the bank.

Call Jan. Tell him what you want to do with the car, and follow his advice.
 

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Old Feb 19, 2008 | 11:28 AM
  #42  
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Originally Posted by Deviant
R18? Not familiar with that family of engines, or did you mean D? (still never heard of a D18). I wouldn't trust their claims of any sizeable increase. The coatings may help thermal efficiency a small amount but it's mostly to increase engine life.

The most recent issue of Grassroots Motorsports also has an article about engine building with a sidebar on the coatings.
R18A1 is the latest engine from Honda. 2006+ Honda Civics. It replaced the d17 with more power, better MPG, and cleaner.

I've never gotten less than 32mpgs per tank and often on short trips I can get above 38mpg. So something has helped out. As much as Honda is a reputable engine builder - I doubt they would spend the money to improve engine life span. It was done to make for a more efficient engine.

Ion-plated rings and moly shot peened piston.
The new G35 also has moly coated pistons. Car makers are trying to squezze every once of fuel mileage the can.
 

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Old Feb 19, 2008 | 11:48 AM
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Originally Posted by rustyboy155
you're not going to gain 15-18 HP on a 300 whp car by swapping pistons out. I have no idea how you could realize ANY performance gains at all
Swapping out a piston that was designed for 180hp for a properly designed pistion. A lighter pistion. A piston like CP that offers so many improvements. A lighter and better designed pistion will free up some power and it can also allow for different compression ratios.

Then the coatings can free up even more.
[FONT=Arial]Both curves were fatter in the lower rpm ranges where it will improve the drive off corners, and both curves were flatter as well. Peak horsepower was up 2% from 318 to 324 horsepower and peak torque was up 5% from 320 lb/ft to 335 lb/ft. In the heart of the curves, these numbers were even more impressive. At 4,500 rpm, torque was up 7% from 298 lb/ft to 319 lb/ft. At 5,500 rpm, horsepower was up 6% from 302 to 320 horsepower. Most engine builders will take full advantage of the coating by making jetting (or computer), timing, and lighter weight oil for maximum power gains. However for this test, we wanted to document and publish the gains that are achieved if the only modification was coating the engine. If the proper tuning adjustments were made to take full advantage of the coatings, these results would have been even more impressive.[/FONT]
[FONT=Arial]This unbiased and independent test confirms[/FONT]
That test was done on a low RPM V8. Friction reduction and heat control on a high RPM boosted engine would show even greater improvements.

Point is if your going to do something like attempt to reach 350hp you might as well do it right the first time. Once the engine is put together.. it becomes $$ to redo some things.
 
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Old Feb 19, 2008 | 01:53 PM
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Remember, a properly designed bottom end combined with a properly designed top end will always make more power. With different heads, different pistons would be a good idea to promote better swirl in the combustion chambers and a tight quench area. Little things like a different design on a piston head (ie-heart shape or matching the dish to the chamber style) can make a big change in power.
 
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Old Feb 19, 2008 | 02:04 PM
  #45  
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Originally Posted by Better Than Rails
I am looking to enter the mini world. I want to mod the mini alot. I would like to attain 350 at the wheels. what is the best way to do this, Build the motor, twin charge, turbo alone and ditch the supercharger, or a combination. All links to purchase these products that you recommend would be appreciated. Thanks alot.

BTR
Since you don't already have an R53 I'll chime in here. Alta has been made some serious strides at performance increases on the R56. They have a test car with a CAI, TBE, boost tubes, turbo inlet hose, FMIC, PnP ECU, and a new turbo that is pushing 300 HP at the wheels. Take a look around in this same forum in the 2nd generation section and you'll find tons of info on Alta and their current gains for the R56.
 
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Old Feb 19, 2008 | 03:19 PM
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Originally Posted by charger
Swapping out a piston that was designed for 180hp for a properly designed pistion. A lighter pistion. A piston like CP that offers so many improvements. A lighter and better designed pistion will free up some power and it can also allow for different compression ratios.

Then the coatings can free up even more.
That test was done on a low RPM V8. Friction reduction and heat control on a high RPM boosted engine would show even greater improvements.

Point is if your going to do something like attempt to reach 350hp you might as well do it right the first time. Once the engine is put together.. it becomes $$ to redo some things.
Oh definitely, it will be more efficient, it may even free up some power, but not 7% more power. People barely see 9-10% (10-15 HP) gains with a tune, let alone pistons.

For what it's worth, having seen first hand what happens when you try to change the compression with a different piston design, I wouldn't use anything other than the stock replacement (same piston design, just forged) CP pistons.

I agree, do it right the first time, thats why I said, TALK TO JAN. Trust me, he tells it like it is, no bs throttle bodies or coilpacks, whatever you'd spend with any other tuner, he'll make the same amount of money go twice as far (For more performance).
 

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Old Feb 19, 2008 | 03:42 PM
  #47  
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Originally Posted by hemiheaded18
Remember, a properly designed bottom end combined with a properly designed top end will always make more power. With different heads, different pistons would be a good idea to promote better swirl in the combustion chambers and a tight quench area. Little things like a different design on a piston head (ie-heart shape or matching the dish to the chamber style) can make a big change in power.
Thats correct. 15 or 30 degree domed pistons can make for better flame control. All kinds of things come into play in making high power.

Originally Posted by rustyboy155
Oh definitely, it will be more efficient, it may even free up some power, but not 7% more power. People barely see 9-10% (10-15 HP) gains with a tune, let alone pistons.

For what it's worth, having seen first hand what happens when you try to change the compression with a different piston design, I wouldn't use anything other than the stock replacement (same piston design, just forged) CP pistons.

I agree, do it right the first time, thats why I said, TALK TO JAN. Trust me, he tells it like it is, no bs throttle bodies or coilpacks, whatever you'd spend with any other tuner, he'll make the same amount of money go twice as far (For more performance).
Better pistons will free up some power.
Properly designed piston will allow for different tunings- more power
Ceramic coatings will also free up some power.
Add all that up and it will give some good power advantages. Which is why many modern cars now come with light weight pistons, correctly shaped pistons, and moly coatings- all from the factory.

People barley see 10-15hp with a tuning? A thread on this same page has a 50 hp gain.

But I agree he needs to talk with Jan or another top notch Mini builder.
 
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Old Feb 19, 2008 | 04:08 PM
  #48  
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Thats also another question, As good as the minis hold thier value (relativley), and all the people talking about switching to just turbo, would it be a good idea to get an r56, I am in no Real big hurry to get this done, but a major part of a good build is a good platform. R56, R53 ?

BTR
 
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Old Feb 19, 2008 | 04:10 PM
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R53 has been proven to make reliable power. The R56 notsomuch. If you want to be a trailblazer, have at it
 
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Old Feb 19, 2008 | 04:15 PM
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Originally Posted by Better Than Rails
Thats also another question, As good as the minis hold thier value (relativley), and all the people talking about switching to just turbo, would it be a good idea to get an r56, I am in no Real big hurry to get this done, but a major part of a good build is a good platform. R56, R53 ?

BTR

Depends on the type of power deliver and driving style. A big turbo would make the most top end power but would also have some lag during street driving.

You can get around the lag with twin turbo set up - not enough room in the Mini. Or a VNT controlled turbo but they are not as effecient as a good ballbearings setup.

Try and locate both Minis with big power and see if you can get a test drive.
 
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