Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Pulleys & compression

Old Oct 16, 2006 | 01:12 PM
  #26  
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Originally Posted by dmh
isellem-
In this entire thread my comments have been geared towards pulleys larger than 17% -- really about those that equate to around 19% (and how to stop the car from pinging). A more thorough comprehension of my comments would have been more appreciated. After all, you did mention a 19% is a different story.

Wow... i am shocked by how pompus that was! I apologize for not comprehending your post. Obviously it wasn't all that CLEAR. And perhaps that is why i mentioned that a 19% is a different story.
 
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Old Oct 16, 2006 | 02:45 PM
  #27  
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Originally Posted by Rich B.
our compression ratio of 8.3:1 does seem rather mild for a boost cooled engine running 14 or 15 psi. to have any serious pinging issue. I have recently read in the 11/06 Motor Trend, that the turbo boosted Mazdaspeed3, 2.2 inline four, is developing 263 (SAE NET) hp, with 9.5:1 compression at 15.6 max psi.!

So...what should this lead us to believe?
That perhaps turbos do better at higher boost levels than positive-displacement superchargers?
 
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Old Oct 16, 2006 | 02:53 PM
  #28  
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the interest is the ratio of drive to driven pulley, transmitted by the belt.
if the drive pulley turns 360 degrees, this means the belt moves a length equal to the circumference of (pi)x(dia1+.200). The ratio of degrees turned by the pulleys is then (dia1+.200)/(dia2+.200)

(I should have used (dia+.200), or (rad+.100), not (dia+.100) in the earlier post)
 
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Old Oct 16, 2006 | 03:03 PM
  #29  
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Originally Posted by riquiscott
That perhaps turbos do better at higher boost levels than positive-displacement superchargers?

depends on the compressor wheel, exhaust housing, and engine displacement... turbos are quite complicated... however... being that it is a factory application im sure that all of these factors are optimized for that particular car and boost.
 
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Old Oct 16, 2006 | 03:40 PM
  #30  
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Originally Posted by jlm
the interest is the ratio of drive to driven pulley, transmitted by the belt.
if the drive pulley turns 360 degrees, this means the belt moves a length equal to the circumference of (pi)x(dia1+.200). The ratio of degrees turned by the pulleys is then (dia1+.200)/(dia2+.200)

(I should have used (dia+.200), or (rad+.100), not (dia+.100) in the earlier post)
I understand the belt issue but it's just not that simple in reality. All that matters is the speed that one pulley's shaft turns relative to the other. Keep in mind that a 15% pulley from manufacturer X is different than Y which is different than Z. Same goes for crank pulleys. Belts are just as different (stock, NAPA, Goodyear). What you can do is note the boost made in different configurations and get a good idea of what combinations do what.
 

Last edited by dmh; Oct 16, 2006 at 04:51 PM.
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Old Oct 16, 2006 | 04:02 PM
  #31  
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Originally posted by Andy.


#17
12-02-2004, 01:08 PM
andy@ross-tech.com vbmenu_register("postmenu_432405", true);
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Gallery
Here's an interesting little snippet from the Bosch Automotive Handbook about pulleys. For a standard 6-rib DIN 7687, the effective diameter is the diameter of the pulley peaks plus 3.2 mm (0.126" for you sliderule types ). This of course applies to both the drive and the driven pulleys.

So, stock:

(5.460+0.126)/(2.58+0.126)=
5.586/2.706 = 2.06

This matches up nicely with the MINI tech documents.
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Originally Posted by dmh
The interest is not belt travel but rather speed of the pulley. The thickness could be one mile but it would not change the speed. It doesn't even need to fit in the grooves; it could ride on top.
 
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Old Oct 16, 2006 | 04:05 PM
  #32  
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i disagree; you do need to incorporate the belt to calculate the exact ratio
 
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Old Oct 16, 2006 | 04:39 PM
  #33  
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Originally Posted by isellem
depends on the compressor wheel, exhaust housing, and engine displacement... turbos are quite complicated... however... being that it is a factory application im sure that all of these factors are optimized for that particular car and boost.

That would reflect how efficient that particular design is which is not a reflection of the base design differences.
Centrifugal superchargers/ turbos being compressors are more thermally efficient.

I'm assuming that was Scott's implication.
 
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Old Oct 16, 2006 | 04:53 PM
  #34  
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absolutly they are more efficent without a doubt! however, mismatched pieces can yeild inefficantcy just like a supercharger... taking an m45 and spinning it too fast will cause excess heat and it will become inefficent... same with a turbo...

also many people think that 15psi out of one turbo and 15psi out of another = the same power.... that is not true... but i don't want to hijack this thread anymore than what has already taken place.
 
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Old Oct 16, 2006 | 04:54 PM
  #35  
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Originally Posted by obehave
That would reflect how efficient that particular design is which is not a reflection of the base design differences.
Centrifugal superchargers/ turbos being compressors are more thermally efficient.

I'm assuming that was Scott's implication.
That, and the fact that the added heat from a positive-displacement supercharger makes them pretty much self-defeating once the boost gets into the high teens.

To claim that 14-16 psig of boost on top of an 8.3:1 static compression should be no problem at all for a Roots-type supercharger is misleading at best. Those numbers may be easy for a centrifugal supercharger or a turbo, but they're getting close to the limit for a Roots-type blower.

Scott
 
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Old Oct 16, 2006 | 04:55 PM
  #36  
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Originally Posted by riquiscott
That, and the fact that the added heat from a positive-displacement supercharger makes them pretty much self-defeating once the boost gets into the high teens.

To claim that 14-16 psig of boost on top of an 8.3:1 static compression should be no problem at all for a Roots-type supercharger is misleading at best. Those numbers may be easy for a centrifugal supercharger or a turbo, but they're getting close to the limit for a Roots-type blower.

Scott
rpm and size is what determines efficency
 
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Old Oct 16, 2006 | 05:06 PM
  #37  
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Originally Posted by isellem
rpm is what limits the efficency of a roots-type blower not boost.
True, but since there are only a limited range of supercharger sizes that will work with any particular engine, you don't always have the option of putting on a much bigger blower to reduce the rpm significantly. (In other words, if you have a small-block Chevy with a Roots 6-71 blower, and you're getting excessive intake heating, you can't simply replace the 6-71 with a 14-71 to reduce the rpm without running into other problems.)

I stand by my original statement - 15 psig of boost from a roots blower with a static CR of 8.3:1 is *not* trivially easy, as some have stated.

Scott
 
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Old Oct 16, 2006 | 05:11 PM
  #38  
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Originally Posted by riquiscott
True, but since there are only a limited range of supercharger sizes that will work with any particular engine, you don't always have the option of putting on a much bigger blower to reduce the rpm significantly. (In other words, if you have a small-block Chevy with a Roots 6-71 blower, and you're getting excessive intake heating, you can't simply replace the 6-71 with a 14-71 to reduce the rpm without running into other problems.)

I stand by my original statement - 15 psig of boost from a roots blower with a static CR of 8.3:1 is *not* trivially easy, as some have stated.

Scott

As you should stand by your original statement. your argument/point (or whatever is e-friendly) is true... you can't just bolt a 1271 on a MINI thats for sure! But i guess i just get sensitive to blanket statements because i just don't want people to be misled in basic knowledge. There is a whole world of cars out there and i throughly enjoy them all! Anyways, yes the supercharger choices are very limited for the MINI cooper.
 
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Old Oct 19, 2006 | 04:07 PM
  #39  
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Originally Posted by jlm
i disagree; you do need to incorporate the belt to calculate the exact ratio
The belt is designed to run on the outside circumference of the pulley. If you figure the low part of the groove, the belt rides about 1/8" above the lowest point but that realy does not effect the interference where the belt rides on the pulley ( it does not run on the inside ). The ratio can only be outside C to C.
 
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Old Dec 13, 2006 | 07:35 AM
  #40  
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this whole thread just made me realize the importance of math in tuning cars 0_o
 
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Old Aug 27, 2007 | 08:28 AM
  #41  
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All, this thread is an extraction from the "Works GP Intercooler upgrade" thread. I did this in order to "clean up" the other thread so it remains on-topic.

I want to make it clear that dmh did not actually start this thread, but his post was the first one I pulled into the new thread, so it appears that he did.

Yes, I know these are old posts, but they should have been separate a long time ago.
 
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Old Aug 27, 2007 | 09:06 AM
  #42  
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Originally Posted by Edge
All, this thread is an extraction from the "Works GP Intercooler upgrade" thread. I did this in order to "clean up" the other thread so it remains on-topic.

I want to make it clear that dmh did not actually start this thread, but his post was the first one I pulled into the new thread, so it appears that he did.

Yes, I know these are old posts, but they should have been separate a long time ago.
It's good info thanks for breaking it out and giving it the bump!
 
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Old Sep 14, 2007 | 12:14 PM
  #43  
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Ok so I have read all these posts and I am getting more and more confused the further into the thread I got.:impatient

Question:
I am running Alt 17% and Alta 2%. I am in the SF Bay Area. Is anything negative going to happen? I do not and am not going to track my car.
 
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Old Sep 14, 2007 | 12:30 PM
  #44  
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Mini Tyler-

Its very difficult to ask that type of question here. Few will come out an tell you that you're not going to hurt something, when in fact, you might. The only reliable response you can pull from is listening to others experiences with similar setups.

That said, in my opinion, as long as you're not tracking the car or keeping it in the high rev's for extended periods, you should be fine.

enjoy.
 
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Old Sep 17, 2007 | 10:52 AM
  #45  
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Originally Posted by jymontoya
Mini Tyler-

Its very difficult to ask that type of question here. Few will come out an tell you that you're not going to hurt something, when in fact, you might. The only reliable response you can pull from is listening to others experiences with similar setups.

That said, in my opinion, as long as you're not tracking the car or keeping it in the high rev's for extended periods, you should be fine.

enjoy.
Thanks for the info, I can sleep better now.
 
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