Belt tensioner is leaking
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
Belt tensioner is leaking
When I was doing work on my car a few weeks ago, I noticed that the belt tensioner had what looked like oil dripping from it. It was not motor oil, but something from within that little damper on the tensioner. I had been having problems at higher rpm such as power loss and what seemed like a flat spot. Has anyone else had a tensioner leak like this? It was still holding full tension untill about 5k rpm. Right now my car is still getting the Spec stage 2 clutch, which heat welded itself to the pressure plate, replaced with a factory one.
Anyone know off the top of thier head what a new tensioner runs? Pelican parts and RealOEM didn't show a price.

Anyone know off the top of thier head what a new tensioner runs? Pelican parts and RealOEM didn't show a price.
Last edited by nabeshin; Mar 31, 2008 at 07:25 PM.
When I was doing work on my car a few weeks ago, I noticed that the belt tensioner had what looked like oil dripping from it. It was not motor oil, but something from within that little damper on the tensioner. I had been having problems at higher rpm such as power loss and what seemed like a flat spot. Has anyone else had a tensioner leak like this? It was still holding full tension untill about 5k rpm. Right now my car is still getting the Spec stage 2 clutch, which heat welded itself to the pressure plate, replaced with a factory one.
Anyone know off the top of thier head what a new tensioner runs? Pelican parts and RealOEM didn't show a price.

Anyone know off the top of thier head what a new tensioner runs? Pelican parts and RealOEM didn't show a price.
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
RealOEM calls it a hydrolic belt tensioner, part number 11287509476. Oh, they want the core back it seems.
The job will be involved. I'll have to take out the airbox, loosten and remove all engine mounts while supporting the engine with a jack, then raise the engine up enough to gain access. Basically, it will be about the same as the s/c pully install. Sounds like fun
The job will be involved. I'll have to take out the airbox, loosten and remove all engine mounts while supporting the engine with a jack, then raise the engine up enough to gain access. Basically, it will be about the same as the s/c pully install. Sounds like fun
Yes, there is a strut on the tensioner assembly that is oil filled, as well a spring for proper belt tension. If you see oil coming from the strut, it needs to be replaced as it's only a matter of time before it fails. The tensioner assembly should be replaced around every 50k miles.
Don't let them scare you. I think i payed around $150 for the assembly. You'll have to remove the passenger wheel and inner fender. There are 5 or so bolts to remove. All together it should take close to 2 hours to do yourself. Just make sure you tighten everything back up right. But my timing and needed work could vary i replaced that with a number or other items.
Don't let them scare you. I think i payed around $150 for the assembly. You'll have to remove the passenger wheel and inner fender. There are 5 or so bolts to remove. All together it should take close to 2 hours to do yourself. Just make sure you tighten everything back up right. But my timing and needed work could vary i replaced that with a number or other items.
Last edited by MRmidge; Mar 31, 2008 at 07:56 PM.
I just replaced mine a couple of weeks ago, bought it from Classic, don't think it was much over $150. Did alot of work that day (oil pan gasket etc) but you can get it out w/ the fender liner out. It is a tight fit, and takes some patience.
Good luck.
Nik
Good luck.
Nik
Trending Topics
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
So would it be possible to replace this without jacking the engine up? For a moment, assume I can access the tensioner bolts. Is there enough space to back them out? I forget the length of those bolts, but there might not be the room to get them fully out.
Last edited by nabeshin; Mar 31, 2008 at 08:11 PM.
talk to chadtoolio. he did mine in less than 20 mins at the shop. He did jack up the engine using the car lift. being a bmw club member i think the part was less than 100 bucks at the dealership.
from my experience, mine have only gone bad after a belt snap. it's a good time to add a tentioner stop cable.
from my experience, mine have only gone bad after a belt snap. it's a good time to add a tentioner stop cable.
Last edited by bluesmini; Mar 31, 2008 at 09:02 PM.
Yes, there is a strut on the tensioner assembly that is oil filled, as well a spring for proper belt tension. If you see oil coming from the strut, it needs to be replaced as it's only a matter of time before it fails. The tensioner assembly should be replaced around every 50k miles.
Don't let them scare you. I think i payed around $150 for the assembly. You'll have to remove the passenger wheel and inner fender. There are 5 or so bolts to remove. All together it should take close to 2 hours to do yourself. Just make sure you tighten everything back up right. But my timing and needed work could vary i replaced that with a number or other items.
Don't let them scare you. I think i payed around $150 for the assembly. You'll have to remove the passenger wheel and inner fender. There are 5 or so bolts to remove. All together it should take close to 2 hours to do yourself. Just make sure you tighten everything back up right. But my timing and needed work could vary i replaced that with a number or other items.
This is better info ... than lifting the engine.
#1 take off the belt ... FIRST
Remove the tensioner unit
Replace the tensioner unit
use your belt tool to "pin" the tensioner
Install belt
Remove pin
1/2 hour job
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
So then there is space for the bolts to come out. That is good news, but lifting the engine would only take an hour at most.
I did the swap on my tensioner for the same reason......belt slipping at high rpm and the damper was shot.
You can get it in and out w/o lifting the engine. It is a bit tight. I just took off the passenger engine mount and just barely lifted the engine to make the install a bit easier.
You can get it in and out w/o lifting the engine. It is a bit tight. I just took off the passenger engine mount and just barely lifted the engine to make the install a bit easier.
Why does it take so long to lift the engine?
I just undo one nut (for the passenger side mount) and jack the sucker up! The driver side doesn't move much, and there's lots of play in the lower and upper rotational mounts.....
Matt
Matt
I actually took off the bracket/bar that attaches to the mount and the shock tower and then took off the bolt on top of the engine mount. You wouldn't need to take off the bracket as it will move around a bit.
Joined: Sep 2006
Posts: 5,237
Likes: 6
From: Lincoln, NE
My car has polyurethane engine mounts, so any flex you speak of is non-existant.
ScottinBend, was there enough room to get a torque wrench in there when you did it your way?
ScottinBend, was there enough room to get a torque wrench in there when you did it your way?
Also I have found that this lifts it at a angle that almost makes it more difficult ...
Thread
Thread Starter
Forum
Replies
Last Post
patsum
R50/R53 :: Hatch Talk (2002-2006)
26
May 29, 2021 06:29 PM
Mini Mania
Drivetrain Products
0
Sep 2, 2015 09:05 AM





