Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

Tensioner replacement without tool?

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Old Aug 20, 2007 | 11:22 AM
  #1  
Aeromax's Avatar
Aeromax
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From: Trumbull, CT
Tensioner replacement without tool?

Does anyone have any suggestions for swapping the tensioner out, when one does not own the special tool?
 
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Old Aug 20, 2007 | 12:37 PM
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ignote
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From: Maryland
Originally Posted by Aeromax
Does anyone have any suggestions for swapping the tensioner out, when one does not own the special tool?
Do you mean without the tensioner tool?
 
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Old Aug 20, 2007 | 03:10 PM
  #3  
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Aeromax
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From: Trumbull, CT
Yup.
 
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Old Aug 20, 2007 | 05:07 PM
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herbie hind
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you put a 16mm socket on the main pivot bolt up front. this is used to pry on. there are two holes on the arm surrounding the tensioner pulley; put a small bolt or pin in one. i used a pin from a go-kart linc. use a large pry bar to pry up on the small pin,using the 16mm as a pivot. while the slider is exposing two holes above the spring place a leather awl or a skinney punch of some kind in the lowest hole. this will hold it . now pull the belt .
 
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Old Aug 21, 2007 | 04:53 AM
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ignote
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From: Maryland
Originally Posted by herbie hind
you put a 16mm socket on the main pivot bolt up front. this is used to pry on. there are two holes on the arm surrounding the tensioner pulley; put a small bolt or pin in one. i used a pin from a go-kart linc. use a large pry bar to pry up on the small pin,using the 16mm as a pivot. while the slider is exposing two holes above the spring place a leather awl or a skinney punch of some kind in the lowest hole. this will hold it . now pull the belt .

Yep that will work. My variation was I used a 7/32 allen wrench in the tensioner hole, a long piece of re-bar for the pry bar, and instead of the 16mm as a pivot I used a large crescent wrench placed across the frame and engine block. Pull back real hard and have a helper put another pin or allen wrench in the second slider hole to hold the tension.
 

Last edited by ignote; Aug 22, 2007 at 05:44 AM.
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Old Aug 21, 2007 | 06:13 AM
  #6  
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Aeromax
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From: Trumbull, CT
Wow, glad to hear that works. I'd have not thought of that myself unfortunately..
 
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