Stock Problems/Issues Discussions related to warranty related issues and repairs, or other problems with the OEM parts and software for MINI Cooper (R50), Cabrio (R52), and Cooper S (R53) MINIs.

'05 R53 fan resistor replacement with Dorman 902-706 - does it work?

Thread Tools
 
Search this Thread
 
Old Mar 3, 2024 | 08:56 PM
  #1  
sunnymcs's Avatar
sunnymcs
Thread Starter
|
Neutral
Joined: Jan 2024
Posts: 5
Likes: 2
From: Seattle, WA
'05 R53 fan resistor replacement with Dorman 902-706 - does it work?

Hi all, thanks for this great forum. It has been incredibly useful, and I have now done several jobs on my '05 MCS (replace upper engine mount, replace alternator, replace idler pulley) that I didn't think I would ever be able to tackle!

Next on the list is the famous low-speed fan resistor, which of course is blown on my car. My fan assembly has a 1-plug harness, so there's only the resistor in the fan assembly, and the low-speed relay is in the fuse box.

I know there are a few widely discussed and used options out there: (0) ignore this and let the engine run hot (or turn on the A/C); (1) replace the whole fan assembly; (2) replace the resistor in place; (3) bypass the resistor to run the fan high-speed also in low-speed mode; (4) install remote power resistor mounted on the chassis or other heatsink. And I know that all have their pros and cons and their fan base (no pun intended).

As I would like to keep the car close to stock, I am considering option (2) with the Dorman 902-706 resistor, which is sold through some vendors. The resistor on this unit is quite different from the OEM resistor: From the pictures, it appears to be a round wire as opposed to a ribbon, it's not on a cylindrical support, and there's no green coating. Some 1-star purchase reviews mention that the spot welds are pretty bad, but that they can be patched up with some solder.

Does anybody have experience with this resistor? What is its resistance? Does it work as a replacement? How long does it last? Is it better than OEM, or worse? If it fails, how does it fail?

Side question: what's the little device wired in parallel to the resistor, and what is its function?

 
Reply
Old Mar 5, 2024 | 08:49 AM
  #2  
ECSTuning's Avatar
ECSTuning
Platinum Sponsor
10 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2013
Posts: 36,749
Likes: 2,545
From: Wadsworth, Ohio
URO one is on backorder: https://www.northamericanmotoring.co...esistor-2.html

We have the dorman version as a backup, little different design otherwise you have to replace the whole fan unit and shroud which comes with a new one in oem design. Most said its ok and just watch for the welds. We carry lifetime replacements on most parts we sell.

https://www.ecstuning.com/b-dorman-p...t/902-706~dor/

All of the info that we know of its talked about in that main thread. People made their own versions also https://www.northamericanmotoring.co...ispreloading=1
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
Reply
Old Mar 12, 2024 | 07:39 AM
  #3  
megaDan's Avatar
megaDan
4th Gear
10 Year Member
Liked
Loved
Community Favorite
iTrader: (6)
Joined: Nov 2012
Posts: 520
Likes: 201
From: SE WI
I've used the Dorman to replace two failed OEM resistors. Dorman appears to be more durable (although my installations are only a year old) as the wound wire is more robust than the OEM resistive 'tape' on the factory setup. I did a bunch of research before installing and this seems to be widely preferred to the OEM part.
 
Reply
Old Apr 4, 2024 | 07:36 PM
  #4  
sunnymcs's Avatar
sunnymcs
Thread Starter
|
Neutral
Joined: Jan 2024
Posts: 5
Likes: 2
From: Seattle, WA
For the next person who is going to look for this: I bought the Dorman resistor kit. It looks like the spot-welded connections are covered under something that looks like (dried) liquid electrical tape. The little component next to the wire resistor is a thermal fuse RY184 for 184 °C, rated at 250V and 15A. It's wired in series with the resistor. The resistor itself is about 0.5 Ohm.



 

Last edited by sunnymcs; Apr 11, 2024 at 02:39 PM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
idickers
Stock Problems/Issues
2
May 29, 2021 09:18 AM
jso123
Stock Problems/Issues
6
Apr 8, 2015 03:22 PM
jcwcoopers
Stock Problems/Issues
2
Jun 19, 2014 11:39 AM
R53 Speed
Stock Problems/Issues
8
Nov 5, 2009 05:15 PM
diptenkrom
Stock Problems/Issues
4
May 15, 2008 02:35 PM




All times are GMT -7. The time now is 12:26 PM.