R56 :: Hatch Talk (2007+) MINI Cooper and Cooper S (R56) hatchback discussion.
Sponsored by:
Sponsored by:

R56 Bringing a dead MINI back to life

Thread Tools
 
Search this Thread
 
Old Dec 23, 2023 | 02:07 PM
  #1  
Katran91's Avatar
Katran91
Thread Starter
|
Neutral
Joined: Dec 2023
Posts: 5
Likes: 1
Bringing a dead MINI back to life

Hi all! I recently bought a car from auction. It is Mini Cooper R56 2009 with N12 engine. I have no idea about previous history. I only know that it has 160 000 miles on ODO. When I tried to start a car there were several ignitions but id didn't start. I decided not try again in order to do not brake anything. I found that coil pack was recently changed because they looks like new and it is not standard pack. Also looks like spark plugs was changed too. But they covered with something like burned oil. I did ECU check and found error codes for random misfire and for all cylinder misfire separately. Also there were codes: P0030, P173B.
I decided to take off valve cover and check timing chain because I was afraid if it is broken and valves are damaged. Everything looks good, but I'm waiting for timing chain kit to check exact timing chain wear and be sure it isn't an issue. So there are questions:
1. What else you would recommend to check?
2. What I need to replace with such big millage?
3. I found one not plugged black connector and one strange blue connector secured with zip tie. What is this?




 

Last edited by Katran91; Dec 23, 2023 at 03:33 PM.
Reply
Old Dec 23, 2023 | 03:44 PM
  #2  
Katran91's Avatar
Katran91
Thread Starter
|
Neutral
Joined: Dec 2023
Posts: 5
Likes: 1
UPD:

So surprisingly I got tools earlier than expected. I already checked timing wear. There is 71 mm of tension tool length. Looks like chain tensioner is original. Also it seems that nothing is broken. I stopped flywheel by pin and both camshafts look straight to the top. So definitely I need to replace tensioner and chain. But I'm thinking if it is good idea to change camshaft adjusters. Car has 160 000 miles. I see there is packs with camshaft adjuster already. How can I check if I need to change them? Sorry for many questions it is my first MINI.




 
Reply
Old Dec 23, 2023 | 05:11 PM
  #3  
Katran91's Avatar
Katran91
Thread Starter
|
Neutral
Joined: Dec 2023
Posts: 5
Likes: 1
UPD2
Also I found a lot of oil in intake manifold and on throttle body. What it can be and how I can prevent it?



 
Reply
Old Dec 25, 2023 | 02:19 PM
  #4  
mkov608's Avatar
mkov608
5th Gear
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2009
Posts: 974
Likes: 231
From: Pensacola, FL
I'm in the middle of restoring an '09 with 156K miles on it. The engine block is at the machine shop right now; the block is worn out (no crosshatch left in the cylinders), and the piston to cylinder wall clearance exceeds specification. So, she's getting all new .020" over pistons, new bearings, the works.

Perform compression and leak-down checks on each cylinder. Worst case scenario, the car was not maintained, it had a cooling system leak, overheated, and then all the valve seats dropped out the head causing your multiple misfire issue. Best case scenario, you just need plugs & maybe coils.

The two connectors in your picture are for your upstream and downstream O2 sensors. Looks like someone disconnected the downstream sensor. They may have done that if they were getting a P0420 code.

I got my car from a private seller for $1000.00, and I regret the day I bought it. I've got over $1000.00 into just fixing the cylinder head (all new, and deeper, valve seats). MINI parts are freaking expensive, and every time you turn around, there's another special tool you have to buy. If you're not into it too much, you may want to part it out. If you are going to stick with the old girl, make sure you get that cylinder head to a competent machine shop that has experience with N12 cylinder heads. Allied Cylinder Head in Atlanta, GA replaced all my valve seats with the SBI's deeper versions. http://sbi-e-catalog.com/ So, I should not have any future valve seat dropping issues.

You can also search Ebay for N12 engine rebuild kits. Mahle, is the OEM supplier to MINI for engine parts. Even if you buy the Mahle (OEM) pistons from a place like FCP Euro they are still made in China. But one piston from FCP Euro will cost you $385, when you can get the entire Mahle rebuild kit directly from China for $386.00. Here's a link to the site I used. I ordered a set of +.5mm pistons.

https://www.ebay.com/itm/23484902269...Bk9SR47vw7CUYw

Oh yea, one last thing, if you do decide to rebuild, make sure you replace the oil pump. Unlike a lot of engines where you can replace the pick-up tube and reuse the old oil pump. The MINI N series engines use an oil pump with an integrated pick-up. My screen was full of debris; when I pulled the pump apart, I could see there was contact with the gears and the gear housing. SHW is the OEM supplier for the oil pump. Shop around for pricing because these pumps can go for over $400.00. https://www.allmagautoparts.com/prod...11-r55-r56-r57
 
Reply
Old Dec 25, 2023 | 04:34 PM
  #5  
Katran91's Avatar
Katran91
Thread Starter
|
Neutral
Joined: Dec 2023
Posts: 5
Likes: 1
Originally Posted by mkov608
I'm in the middle of restoring an '09 with 156K miles on it. The engine block is at the machine shop right now; the block is worn out (no crosshatch left in the cylinders), and the piston to cylinder wall clearance exceeds specification. So, she's getting all new .020" over pistons, new bearings, the works.

Perform compression and leak-down checks on each cylinder. Worst case scenario, the car was not maintained, it had a cooling system leak, overheated, and then all the valve seats dropped out the head causing your multiple misfire issue. Best case scenario, you just need plugs & maybe coils.

The two connectors in your picture are for your upstream and downstream O2 sensors. Looks like someone disconnected the downstream sensor. They may have done that if they were getting a P0420 code.

I got my car from a private seller for $1000.00, and I regret the day I bought it. I've got over $1000.00 into just fixing the cylinder head (all new, and deeper, valve seats). MINI parts are freaking expensive, and every time you turn around, there's another special tool you have to buy. If you're not into it too much, you may want to part it out. If you are going to stick with the old girl, make sure you get that cylinder head to a competent machine shop that has experience with N12 cylinder heads. Allied Cylinder Head in Atlanta, GA replaced all my valve seats with the SBI's deeper versions. http://sbi-e-catalog.com/ So, I should not have any future valve seat dropping issues.

You can also search Ebay for N12 engine rebuild kits. Mahle, is the OEM supplier to MINI for engine parts. Even if you buy the Mahle (OEM) pistons from a place like FCP Euro they are still made in China. But one piston from FCP Euro will cost you $385, when you can get the entire Mahle rebuild kit directly from China for $386.00. Here's a link to the site I used. I ordered a set of +.5mm pistons.

https://www.ebay.com/itm/23484902269...Bk9SR47vw7CUYw

Oh yea, one last thing, if you do decide to rebuild, make sure you replace the oil pump. Unlike a lot of engines where you can replace the pick-up tube and reuse the old oil pump. The MINI N series engines use an oil pump with an integrated pick-up. My screen was full of debris; when I pulled the pump apart, I could see there was contact with the gears and the gear housing. SHW is the OEM supplier for the oil pump. Shop around for pricing because these pumps can go for over $400.00. https://www.allmagautoparts.com/prod...11-r55-r56-r57

Thank you for the answer. Unfortunately when I replaced timing chain and cleaned oil pan and oil pump I found out that it doesn't start anyway. I decided to check compression and here it is:
0, 180, 180, 180. Zero compression in first cylinder. So probably something wrong with head or piston. I'm going remove head and check it.
 
Reply
Old Dec 25, 2023 | 04:47 PM
  #6  
mkov608's Avatar
mkov608
5th Gear
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2009
Posts: 974
Likes: 231
From: Pensacola, FL
I take it those numbers are in cylinder order 1-4.

Pull the #1 spark plug and use an articulating bore scope (Amazon) I'll bet you've dropped a valve seat, or you've have a valve with a hole in it.

One of the R56s I restored had this problem with the #4 exhaust valve ... no compression on that cylinder for sure; I found this by doing a leak-down test.



My current resto job had this problem ... dropped valve seats.



 
Reply
Old Dec 26, 2023 | 01:25 PM
  #7  
ECSTuning's Avatar
ECSTuning
Platinum Sponsor
10 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2013
Posts: 36,737
Likes: 2,540
From: Wadsworth, Ohio
Weird, just checked and its made in Germany for the parts below N12/N16? Says it on the box. I dont know of any Mahle made in china unless its from the W10 and W11 engine which was moved to china production on some OEM components. China still uses that engines on some Non MINI cars.

https://www.ecstuning.com/b-mahle-pa...pi00104000~ma/


Do you have pics of the boxes? Wonder if its china market only cars, Non PSA.
 
__________________

MINI Guru/ MINI Owner Since 2004 | NEW Lifetime Part Replacement | Local Pickup
Milltek | Genuine MINI | Forge Motorsport | NM Engineering | ECS Performance | M7 Speed
Customer Service Hours: 8am-8pm EST|Sales Team Hours: 8am-11pm | SAT 10am-7pm 800.924.5172
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Detritis
Stock Problems/Issues
10
Jun 18, 2020 12:11 PM
mn_vette
Stock Problems/Issues
6
Apr 15, 2020 03:11 PM
4wdave
Stock Problems/Issues
4
Jul 26, 2019 07:39 AM
Blacked Out 2010
R57 :: Cabrio Talk (2009+)
5
Oct 29, 2015 06:00 AM
lotuseyes
Stock Problems/Issues
20
Jul 8, 2015 04:01 PM




All times are GMT -7. The time now is 09:23 AM.