R50/R53 :: Hatch Talk (2002-2006) Cooper (R50) and Cooper S (R53) hatchback discussion.

R50/53 AC leak (evaporator)

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Old Nov 23, 2020 | 08:16 PM
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ssoliman
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AC leak (evaporator)

Good people of the forum, I have an AC leak and it seems to be the evaporator. First some questions, then some details.

How can I be sure its the evaporator that is leaking? I used a gas detector, it signals positive in the ac vents.
What am I getting into removing the dash? I read through tis and Bentley and it all seems doable but...sometimes they over simplify I feel like.

I also may have a leak at the ports, possibly. The detector reads positive at the high and low ports / valves. This could be residual refrigerant however I did spray, and clean with soapy water (disk soap). These are new OE valves, replaced both high and low.

Here is the detector that I used:
Amazon Amazon

I should say I recently replaced the compressor, condenser, dryer, and all related o-rings. I had the leak prior to that work as well. The system will hold a vacuum. But not a charge. It holds for 2 weeks or so

All feedback much appreciated. Really want to be sure I'm think of this right before I pull the dash
 
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Old Nov 24, 2020 | 04:34 PM
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Mini update: I started watching YouTube vids on AC leak repairs last night...

purchased some small water balloons, for testing leaks at the valve / ports

also found a tool to tighten them up if leaking

apparently the gas detection devices can give false positives...

a Super sonic detection device is superior, according to YouTube, but expensive.

going to try autozone for a rental
 
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Old Nov 24, 2020 | 04:37 PM
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ssoliman
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Really scared to remove the dash...anyone have any words of encouragement?
 
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