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R56 N14 valve job: questions and DIY notes

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Old Jun 13, 2015 | 09:22 PM
  #1  
afadeev's Avatar
afadeev
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From: NYC
N14 valve job: questions and DIY notes

Folks,
I had blown exhaust valves on cylinder 4 last year, requiring an engine swap (another thread). Now, I finally have some free time to do the valve job on the old engine and, perhaps, drop it into a new R56 down the line.

I got the camshaft lock kit from eBay (works and fits perfectly), but ran into a bit of a snag locking down the crankshaft: the crankshaft timing pin goes through the bell housing and locks into the flywheel. Alas, my flywheel went onto the new engine now sitting in the car. So what's the trick for locking down the crankshaft in the old one that's sitting on the bench?

I would prefer not to screw up the timing after I remove the chain and the head.

TIA,
a
 
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Old Jun 15, 2015 | 10:10 AM
  #2  
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oldbrokenwind
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From: Northern NV
Originally Posted by afadeev
Folks,
I had blown exhaust valves on cylinder 4 last year, requiring an engine swap (another thread). Now, I finally have some free time to do the valve job on the old engine and, perhaps, drop it into a new R56 down the line.

I got the camshaft lock kit from eBay (works and fits perfectly), but ran into a bit of a snag locking down the crankshaft: the crankshaft timing pin goes through the bell housing and locks into the flywheel. Alas, my flywheel went onto the new engine now sitting in the car. So what's the trick for locking down the crankshaft in the old one that's sitting on the bench?

I would prefer not to screw up the timing after I remove the chain and the head.

TIA,
a
Try working with a dealer. They get quite a few clutch / flywheel replacement jobs and often trash the old ones. Maybe you can sweet-talk the SA into giving you one --- free-of-charge. Use it ONLY for timing! Worked great for me.
 
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Old Jun 15, 2015 | 04:07 PM
  #3  
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Slave to Felines
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From: Silly-con Valley
You may also be able to fab up a plate with a hole in the right place for the locking pin. Make sure it's decently strong, and goes over several of the transmission mounting studs/bolts.
 
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Old Jun 21, 2015 | 05:20 PM
  #4  
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afadeev
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Originally Posted by Slave to Felines
You may also be able to fab up a plate with a hole in the right place for the locking pin. Make sure it's decently strong, and goes over several of the transmission mounting studs/bolts.
I did something similar - fabricated a bracket to lock down the crankshaft without relying on a flywheel.

For those who might be facing a similar puzzle, my solutions looks as shows on pics below. Pic #1 is that of a plastic molding I used as a template to get the wholes spacing and position just right. Pic #2 is a stamped steel bracket piece I bought at Home Depot and cut to the template from pic #1.

a
 
Attached Thumbnails N14 valve job: questions and DIY notes-n14-crankshaft-braket-1-small.jpg   N14 valve job: questions and DIY notes-n14-crankshaft-braket-2-small.jpg  
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Old Jun 21, 2015 | 05:31 PM
  #5  
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afadeev
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For those planning to pull the head - beware that once the cams a locked in place with the MINI special tool (I bought mine on eBay for $65 shipped), you will no longer have adequate access to the right-most (driver-side most) head bolts!

Therefore, you need to loosen and remove them before you lock down the cams and remove the chain sprockets. Else, you will end up doing what I just had to do, which is following the Bentley instructions until you are stuck with those 2 bolts, then get creative accessing those 2 head bolts with angled extensions. Still, the bolts will NOT come out (cam locks is in the way), so you have to attach the head to a hoist, then lift it incrementally as you continue to unscrew the bolts.

Alternatively, you could re-assemble and re-tighten the timing chain, then remove the camshaft lock, remove the driver-side-most head bolts, then start from scratch.

a
 

Last edited by afadeev; Jun 22, 2015 at 03:42 PM.
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