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WARNING - JCW Airbox Faulty Parts

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Old 05-19-2013, 05:14 PM
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WARNING - JCW Airbox Faulty Parts

Two things - first, I had been using a foam replacement filter in my JCW airbox for the past few years, and when I went to clean it the last time, it was TOAST. The foam material had disintegrated and the whole thing fell apart in my fingers. I put on the Mini Madness filter to fix THAT problem.

Anyway, in doing so I also noticed the JCW Airbox flap was not opening, which led me to track down a failed fitting to the diaphram. It simply split due to being stressed for the last 8 years at an angle, where they should have used an angled soft fitting. I found the perfect $.50 replacement at Home Depot, some drip line. You can see the final fix in today's vid, the other problems were covered over the last week.

http://www.healthylivingobsession.co.../05/19/day-81/
 
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Old 05-24-2013, 02:34 AM
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One word - flapectomy. Ditch that useless flap and all it's electronic and pneumatic parts. Save some weight (ok, a couple ounces), and hear that awesome whine all the time!
 
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Old 05-24-2013, 10:58 PM
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Nope, I'm not sacrificing low end torque and I like quiet.
 
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Old 05-25-2013, 02:43 AM
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Originally Posted by kaelaria
Two things - first, I had been using a foam replacement filter in my JCW airbox for the past few years, and when I went to clean it the last time, it was TOAST. The foam material had disintegrated and the whole thing fell apart in my fingers. I put on the Mini Madness filter to fix THAT problem.

Anyway, in doing so I also noticed the JCW Airbox flap was not opening, which led me to track down a failed fitting to the diaphram. It simply split due to being stressed for the last 8 years at an angle, where they should have used an angled soft fitting. I found the perfect $.50 replacement at Home Depot, some drip line. You can see the final fix in today's vid, the other problems were covered over the last week.

http://www.healthylivingobsession.co.../05/19/day-81/
Disintegrated ? What filter cleaning kit are you using, I ran one for 3 years in a JCW box.
 
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Old 05-25-2013, 03:31 AM
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Interesting

Which foam replacement did you use???

I have been using the ITG foam replacement in my JCW airbox for the past six plus years. I just cleaned the filter yesterday with the UNI foam air filter service kit which does a fantastic job. The foam is in great shape with no signs of wear or aging.
 
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Old 05-25-2013, 07:02 PM
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I have no idea what brand it was, it had been on there since 2005. Yeah it was toast - you can see it in one of the vids when I open it up to clean it...gone.
 
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