Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain To prevent further hijacking of another thread I have a question.

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Old Apr 19, 2006 | 09:01 PM
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Pulley question that began elsewhere

In regards to pulleys, It seems to be common knowledge that they are not the #s as advertised, a few different measurement points and you can come up with some different actual sizes and ratios, but there seems to be an across the board inconsistancy about size of the pulley in relation to the blower speed which changes at very different rate than the pulley changing size, so I am looking for a direct explination for this.

Here are the #s that have been found so far.
We decided that the best area to measure was around the pulley where the belt sits, rather than just the diameter of the face. Here are the stats:

Stock Pulley = 8" 5/16
JCW Pulley = 7" 7/16
15% Pulley = 7" 3/16

According to these #s
15% pulley is 86.466% of original
JCW pulley is 89.473% of original
Originally Posted by andy@ross-tech.com
Using my calculations, the percentage increase in blower speed for each pulley over stock is:

stock: 0% (duh!)
jcw: 15.8%
p&d "15%": 16.8%
p&d "17%": 19.4%
p&d "19%": 23.2%
 
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Old Apr 19, 2006 | 09:12 PM
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Andy's number are right..

but the marketing labels are the ones that persist.

Matt
 
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Old Apr 19, 2006 | 09:20 PM
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Note: I'm not talking boost levels or air temps but speed vs size of a mechanocal linkage.
 
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Old Apr 19, 2006 | 09:23 PM
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Originally Posted by Dr Obnxs
but the marketing labels are the ones that persist.

Matt
I'm not diagreeing with his #, though I don't trust the marketing as much. I am confused as to how speed changes at a different rate than size as the friction levels should remain the same and should be unaffected by air temp and pressure unless you reach detination levels and the ECU adjusts your timing.
 
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Old Apr 19, 2006 | 09:24 PM
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No problem...

but it's still true that the pulley diameter isn't the only thing that goes into the math. It's still true that the drive ratios are calculated with the diameter of the crank pulley, the SC pulley and the effects of the belt. And it's still true that Andy's math is the only one that recreates the drive ratio of the SC that is listed in the Mini Cooper S technical literature.

Matt
 
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Old Apr 19, 2006 | 09:30 PM
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Originally Posted by Dr Obnxs
but it's still true that the pulley diameter isn't the only thing that goes into the math. It's still true that the drive ratios are calculated with the diameter of the crank pulley, the SC pulley and the effects of the belt. And it's still true that Andy's math is the only one that recreates the drive ratio of the SC that is listed in the Mini Cooper S technical literature.

Matt
Right so what other factors am I missing that makes these ratios of speed vs size not match up? The engine turns at the same speed and that turns the crank at the same speed which turns the A/C, water pump, SC Alternator and so on, so changing pulley size shold yeild a porptional change in the speed at which the bloower turns in Direct porption (%) to the size of the pulley change. Unless the rubber compund is significantly different causing different amounts of streching amongst the properly sized belt.
 
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Old Apr 20, 2006 | 05:41 PM
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Its all about the belt. The accessory pulleys are all driven by the belt. There is a woven core in the belt that prevents it from stretching while its being pulling around. This woven core is the only place you can measure belt speed.

What determines the overdrive or underdrive of accessories is the ratio of the diameters created by wrapping the belt around the pullies and measuring the distance from the center of the pulley to the center of this core, which is ever so slightly greater than the pulley diameter.

You're correct in that its only determine by the ratio of the diameters, its just not the pulley diameters. Hope that helps.
 
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Old Apr 20, 2006 | 06:57 PM
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the reduction SC spin ratios compared to stock are the same as the ratios of reduction SC pulley dia to stock pulley dia, measured the same way. measured at the bottom. top or middle of groove...it doesn't matter.

(SCP1,2,4...\CP)\(SCstock\CP)=SCP1,2,3...\SCstock
 
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Old Apr 20, 2006 | 07:26 PM
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Originally Posted by jlm
the reduction SC spin ratios compared to stock are the same as the ratios of reduction SC pulley dia to stock pulley dia, measured the same way. measured at the bottom. top or middle of groove...it doesn't matter.

(SCP1,2,4...\CP)\(SCstock\CP)=SCP1,2,3...\SCstock
Theoretically, a 5" diameter pulley and a 15" diameter pulley.

15/5=3

If the belt centerline was .5" further away,

15.5/5.5=2.81

What am I missing!?
 
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Old Apr 20, 2006 | 08:50 PM
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your method seems right to me
 
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Old Apr 20, 2006 | 09:05 PM
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Yep, just like jlm said, doesn't matter where you measure, as long as you stay consistent with where you make your measurements.
 
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Old Apr 20, 2006 | 09:24 PM
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not exactly...

there really is an appropriate amount to add over the diameter of the pulleys, and that is determined by the belt construction. Only this amount will give you correct drive ratios, and ratio changes with different pulley diameters.

Matt
 
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Old Apr 20, 2006 | 09:34 PM
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Well at least we're learning, I understand the belt plays factor in this but I don't see how a different size belt is yeilding not linear, changes that are different from the rastio the pulley was changed, cause in my mideval way of thinking if the pulley goes down a certain x%, the belt needs to be x% shorter which would mean the same x% increase in blower speed. I have the fisrt % and the last % but I'm trying to figure out why somewhere in the middle things are changing.

Please forgive me if this is nieave or uneduacted afterall thats why I'm asking!
 
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Old Apr 20, 2006 | 09:41 PM
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It's because

the real effective radius is the pully diameter plus a bit. If you only take the 15% off the pully diameter and not the bit, you end up with a new effective radius that is not 15% different in diameter!

Matt
 
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Old Apr 20, 2006 | 09:50 PM
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And I calculate effective radius through
What determines the overdrive or underdrive of accessories is the ratio of the diameters created by wrapping the belt around the pullies and measuring the distance from the center of the pulley to the center of this core, which is ever so slightly greater than the pulley diameter.
??
 
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Old Apr 21, 2006 | 03:51 AM
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try this:
[(SCP1+K)\(CP+K)]\[(SCstock+K)\(CP+K)]=(SCP1+K)\(SCstock+K).

[(SC1+K)\(SCStock+K)]not=[SC1\SCstock]
 
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