Drivetrain (Cooper S) MINI Cooper S (R53) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain change in A/F readings - how to debug?

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Old Jul 7, 2008 | 02:18 PM
  #26  
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We have a plug we built that allows us to put compressed air into the engine starting at the intake. This works great to find leaks, and something i would recommend most anyone to build. But you will quickly find that the inlet hose blows off the SC at about 10psi or so. But don't worry they all do!
Care to share more about that plug Jef? Sure would help Bart with is low boost reading, and me with my "slow to reach peak" boost. Ever since I replaced my S.C myself , I've been wondering how the contraption could handle the boost .
 
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Old Jul 7, 2008 | 04:03 PM
  #27  
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ya 20cc's isn't a matter of misfires or not. But measure the resistance of one, and see how it compares to stock. The stockers are a high impedance type which means they are 8-12ohms. I have seen some on other cars that are just 3ohms less than a stock injector, and they run like crap unless tuned for.
 
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Old Jul 7, 2008 | 04:07 PM
  #28  
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well hopefully my coming up rmw tune will fix the problem. we will see in a couple weeks. I dont have anyway of testing them. if you have any easy ways, let me know. as I willing be tapping into the injector wires for my alta w/m I guess I can throw a tester on then.....?
 
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Old Jul 7, 2008 | 04:08 PM
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Originally Posted by ALTA2
ya 20cc's isn't a matter of misfires or not. But measure the resistance of one, and see how it compares to stock. The stockers are a high impedance type which means they are 8-12ohms. I have seen some on other cars that are just 3ohms less than a stock injector, and they run like crap unless tuned for.
PM on the way!
 
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Old Jul 7, 2008 | 04:18 PM
  #30  
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Originally Posted by ALTA2
I would check a couple of things. There probably are misfires going on. This could be because of the 400cc injectors you have either running too rich, or being the wrong impedance.

First off the ECU is programmed for the OEM injectors, and anytime you increase the injectors beyond stock the car will run rich. The cars already run rich to start with so this just compounds the problem with getting rich misfires. Now, the ECU will remove fuel until it runs 14.7 AFR at idle and cruise, so your mileage may not change. But under full throttle and higher loads, it can run excessively rich causing misfires. If your ECU tuned for those 400cc injectors (which is great!) then you could be getting misfires from the injectors being the wrong impedance. If the 400CC injector resistance is different than stock, it will cause the injectors to need more or less "On-time" and this can cause issues with misfires. I have never measured the M7 400cc injectors so i do not know.

My experience is customers tend to just throw in bigger injectors when they are running pulleys and other parts, not understanding that they didn't need to in all cases. Not saying that this is the issue here, but truly it comes down to what the ECU is programmed for as to what injectors you should run.


We have a plug we built that allows us to put compressed air into the engine starting at the intake. This works great to find leaks, and something i would recommend most anyone to build. But you will quickly find that the inlet hose blows off the SC at about 10psi or so. But don't worry they all do!
I've been running these 400 injectors for roughly 2 years and have not had any misfire until lately...however, having said that, the most mpg I can obtain is 28 regardless of how heavy/light my foot is...which is acceptable and thought to have been attributed to the larger injectors. My Mini currently does not have any performance tune other than a base rev limit adjustment from Jan (had to abort tuning due to boost loss and engine not coming up to temp due to malfunctioning thermostat...winter).

When this rich condition + #3 misfire codes began to appear, they started to increase in frequency and did not go away after a complete ignition replacement. Now the odd behavior is more predictable...ie, I can run cleanly all day as long as I don't shut down. If I do, 3 minutes after restart, the codes return, motor will tend to die at stop light...If I shut down again and clear the codes then resume, the motor will run normally. Shut down and the process repeats again...annoying but that's my work around until I track down the culprit...Oh the joy of owning a Mini...

Sid
 
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Old Jul 7, 2008 | 04:20 PM
  #31  
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thats a weird one all right!
 
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Old Jul 8, 2008 | 07:47 AM
  #32  
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Originally Posted by carbonized
Care to share more about that plug Jef? Sure would help Bart with is low boost reading, and me with my "slow to reach peak" boost. Ever since I replaced my S.C myself , I've been wondering how the contraption could handle the boost .
My second problem. When I installed my first boost gauge and nailed the throttle the needle would shoot to 13lbs and then build to 14.5. Today, I shoot to 10lbs and then build boost but run out of rpms before hitting 14.5lbs. I run a 15% pulley.

I don't believe that my boots are leaking because I have
a) removed the boots several times
b) used different boots
c) even used different ICs.

so I find it hard to believe that I wouldn't have gotten it right at some point.

SOOOooooo assuming that the boots are fine what is the next step?


By pass value ? I spoke to Carbo over the weekend and he swapped out his BPV for an aftermarket and said he is seeing better boost levels.
 
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Old Jul 8, 2008 | 08:14 AM
  #33  
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Originally Posted by carbonized
Care to share more about that plug Jef? Sure would help Bart with is low boost reading, and me with my "slow to reach peak" boost. Ever since I replaced my S.C myself , I've been wondering how the contraption could handle the boost .
Its no secret, we use one of our catch can tops and plug the holes except on of them. Attach a fitting, hose and a gauge to our compressor air lines. Then we just pump it up to 10-15psi and listen for leaks. On the Mini will not show the leak at the SC bypass valve just so you know.

Its just a simple plug that has an OD of 2.75" and a lip to hold the pressure. Nothing too special. But i have a couple of them laying around to help eliminate issues on cars. At first people think, how can that work its just going to blow out the exhaust. Nope, the only place it leaks from is the crank case as the air leaks past the pistons.

Originally Posted by El_Griton
well hopefully my coming up rmw tune will fix the problem. we will see in a couple weeks. I dont have anyway of testing them. if you have any easy ways, let me know. as I willing be tapping into the injector wires for my alta w/m I guess I can throw a tester on then.....?
NICE! Ya, its something you have to do with the IC off. Peter could grab a set and measure them. If you do find they are different, then its a matter of changing the injector on-time in the mapping, then you are set. Not sure if this is something RMW can do though.
 
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Old Jul 8, 2008 | 08:17 AM
  #34  
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Originally Posted by MSFITOY
I've been running these 400 injectors for roughly 2 years and have not had any misfire until lately...however, having said that, the most mpg I can obtain is 28 regardless of how heavy/light my foot is...which is acceptable and thought to have been attributed to the larger injectors. My Mini currently does not have any performance tune other than a base rev limit adjustment from Jan (had to abort tuning due to boost loss and engine not coming up to temp due to malfunctioning thermostat...winter).

When this rich condition + #3 misfire codes began to appear, they started to increase in frequency and did not go away after a complete ignition replacement. Now the odd behavior is more predictable...ie, I can run cleanly all day as long as I don't shut down. If I do, 3 minutes after restart, the codes return, motor will tend to die at stop light...If I shut down again and clear the codes then resume, the motor will run normally. Shut down and the process repeats again...annoying but that's my work around until I track down the culprit...Oh the joy of owning a Mini...

Sid
If that is the case (ran good now misfires) look to things like fuel filter. I have no idea what the service life on them is, but if you have over 50K i am sure this is something to look into. These getting plugged can cause lots of other issues, and especially is something you want to change if you are planning on getting an ECU tune.
 
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Old Jul 8, 2008 | 10:00 AM
  #35  
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Originally Posted by ALTA2
If that is the case (ran good now misfires) look to things like fuel filter. I have no idea what the service life on them is, but if you have over 50K i am sure this is something to look into. These getting plugged can cause lots of other issues, and especially is something you want to change if you are planning on getting an ECU tune.
Good tip Jeff...I'll check...um...where is this filter? I'm at 78k now...

What other issues can a faulty filter cause? Might clue me to other issues in the past...Thanks!
 
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Old Jul 8, 2008 | 10:30 AM
  #36  
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The filter is in the tank, Sid with the right side sender unit!
 
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Old Jul 8, 2008 | 10:42 AM
  #37  
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Originally Posted by carbonized
The filter is in the tank, Sid with the right side sender unit!
LOL...I found the how to...it's not actually in in the tank but rather on top and somewhat set in the tank but accessable from under the rear seat/delete...

Looking for a good price on a filter right now...
 
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Old Jul 8, 2008 | 04:56 PM
  #38  
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Originally Posted by Bahamabart
My second problem. When I installed my first boost gauge and nailed the throttle the needle would shoot to 13lbs and then build to 14.5. Today, I shoot to 10lbs and then build boost but run out of rpms before hitting 14.5lbs. I run a 15% pulley.

I don't believe that my boots are leaking because I have
a) removed the boots several times
b) used different boots
c) even used different ICs.

so I find it hard to believe that I wouldn't have gotten it right at some point.

SOOOooooo assuming that the boots are fine what is the next step?

By pass value ? I spoke to Carbo over the weekend and he swapped out his BPV for an aftermarket and said he is seeing better boost levels.
Yeah Bart take a peek at your BPV. Kind of a PITA to get at but it's worth a look. Mine just required a minor tweak to make sure the butterfly would seat fully!

Jeremy
 
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Old Jul 9, 2008 | 11:29 AM
  #39  
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Yeh Sid, its not a big deal, exept the smell in the car and the working posture in there, much better since the RSD, .
Bart, Pete is getting a few of them, lets get together when I come back, we will mess with it, I just did mine 3 times this week end, I'm getting good at it .
 
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Old Jul 9, 2008 | 02:10 PM
  #40  
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Originally Posted by carbonized
Yeh Sid, its not a big deal, exept the smell in the car and the working posture in there, much better since the RSD, .
Bart, Pete is getting a few of them, lets get together when I come back, we will mess with it, I just did mine 3 times this week end, I'm getting good at it .
Are you coming back to Detoilet anytime soon? Must come over for some wine and fine home cuisine...

What happens when fuel is interrupted momentarily by clogged filter? Does that equate to temporary power drop?
 
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Old Jul 9, 2008 | 05:33 PM
  #41  
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Originally Posted by MSFITOY
Are you coming back to Detoilet anytime soon? Must come over for some wine and fine home cuisine...

What happens when fuel is interrupted momentarily by clogged filter? Does that equate to temporary power drop?
My guess would be the fuel injectors can't feed enough fuel at WOT high up in the rev range.

Jeremy
 
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Old Jul 9, 2008 | 05:39 PM
  #42  
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Originally Posted by jhiggs26
My guess would be the fuel injectors can't feed enough fuel at WOT high up in the rev range.

Jeremy
Specifically, what happens to ignition and timing?
 
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Old Jul 9, 2008 | 05:44 PM
  #43  
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If it's serious you'll just go into limp mode right away. If it's not serious the pros can answer your ignition and timing question.

I'll be doing a fuel filter when I do my 50K mile ckeck up. Thanks for bringing it up guys! I wish it was a simple in-line filter. That would be too easy though.

Jeremy
 
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Old Jul 9, 2008 | 06:11 PM
  #44  
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I'm looking forward to this dig...after relieving the pressure, I'm sure the rest will be easy...smell of gas never bothered me...hmm hmmmmm

I'll post a how to this weekend...
 
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Old Jul 9, 2008 | 06:24 PM
  #45  
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Again K-huevo/Keith to the rescue!

http://www.lonestarminiclub.com/foru...=4062#post4062

Recently, another NAMer did a how-to for our fuel filters as well.

Good luck getting rid of your code throwing MSFITOY!

Jeremy
 
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Old Jul 10, 2008 | 04:40 AM
  #46  
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Originally Posted by carbonized
Bart, Pete is getting a few of them, lets get together when I come back, we will mess with it, I just did mine 3 times this week end, I'm getting good at it .

whenever its good for you - Chris and I are up for a project. I will bring my trusty finger in case you need some more CF help .
 
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