Drivetrain One ball exhaust for $20
#1
One ball exhaust for $20
For all yall with fabrication skills you can make a one ball exhaust for $20. I have bought ALOT of stuff from Speedway Motors for my blown T bucket and was looking thru the catalog and they have a Tight Tubes Extention kit for running exhaust pipes from tight tube headers on hot rods. The kit is $40 but you can sell the other half for $20 (or whatever). Here is the kit from Speedway Motors: http://www.speedwaymotors.com/p/1722...nsion-Kit.html
I bought the kit and took measurements and determined I needed to cut 3" out between the two bends. The long exhaust pipe back from the catalytic converter is 2 1/4". The Tight Tube pipe as well as the original pipe from the resonater to the muffler is 2 1/2". I took the long exhaust pipe and the cut muffler to the muffler shop. I had the long exhaust pipe swaged JUST A HAIR BIGGER so that it fit tight INSIDE the fab'd 2 1/2" pipe. I had the cut end of the muffler pipe swaged bigger so that the fab'd pipe fits inside the muffler pipe. The muffler shop did not charge me for the two swages but I gave him $5 for a few beers.
I like the sound of the modification. I get no burlbing effect when I let off the gas as others have claimed.
I bought the kit and took measurements and determined I needed to cut 3" out between the two bends. The long exhaust pipe back from the catalytic converter is 2 1/4". The Tight Tube pipe as well as the original pipe from the resonater to the muffler is 2 1/2". I took the long exhaust pipe and the cut muffler to the muffler shop. I had the long exhaust pipe swaged JUST A HAIR BIGGER so that it fit tight INSIDE the fab'd 2 1/2" pipe. I had the cut end of the muffler pipe swaged bigger so that the fab'd pipe fits inside the muffler pipe. The muffler shop did not charge me for the two swages but I gave him $5 for a few beers.
I like the sound of the modification. I get no burlbing effect when I let off the gas as others have claimed.
Last edited by blownt; 02-25-2008 at 09:48 AM.
#2
Additional pics of One ball
it's really not that hard. Just take good measurements and know where you want to cut the existing pipes. I placed the fab'd pipe into the reinstalled muffler, then inserted the long pipe, then swung it back up to the converter. Then installed the clamps. Later I cut off the threaded ends of the clamps.
BTW, I have the other Tight Tube cut and welded if you want it for $20.
Have fun,
Gary
BTW, I have the other Tight Tube cut and welded if you want it for $20.
Have fun,
Gary
#3
Good find!
If you have an MCS - not at cabrio - and you have a reciprocating saw and welding skills you can actually do the one-ball with NO ADDITIONAL PIPE... there's a way you can cut the OEM pipe in three places - near the end of the straight run, near the resonator, and near the muffler - then flip over the section that went to the resonator and weld it back in place to the straight pipe and the muffler... that's how Dan at Grassroots Garage does his.
Oh - and if you have no burble, then I suspect it's "programmed out" in your ECU version... because most (including mine) burble like crazy!
If you have an MCS - not at cabrio - and you have a reciprocating saw and welding skills you can actually do the one-ball with NO ADDITIONAL PIPE... there's a way you can cut the OEM pipe in three places - near the end of the straight run, near the resonator, and near the muffler - then flip over the section that went to the resonator and weld it back in place to the straight pipe and the muffler... that's how Dan at Grassroots Garage does his.
Oh - and if you have no burble, then I suspect it's "programmed out" in your ECU version... because most (including mine) burble like crazy!
Last edited by BlimeyCabrio; 02-25-2008 at 06:35 AM.
#4
using the stock pipe and cutting it up and flippin it over, you still need to angle it up some how. The smaller 2 1/4" pipe turns right then rear into the resonator. The 2 1/2" pipe from the resonator to the muffler is 3" higher then the 2 1/4" inlet pipe. That is why I used the Tight Tube kit. You need the second angle bend. If it was not 3" higher then it would be an easy flip and swage. I am sure you could miter cut and weld the angle into it but it is just easier to use the bends in the kit.
Last edited by blownt; 02-25-2008 at 07:32 AM.
#7
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Actually you pay too much for it.
Just cut off and turn around the original pipe and weld it back on.
0$ for material and few cents for welding.
Just cut off and turn around the original pipe and weld it back on.
0$ for material and few cents for welding.
For all yall with fabrication skills you can make a one ball exhaust for $20. I have bought ALOT of stuff from Speedway Motors for my blown T bucket and was looking thru the catalog and they have a Tight Tubes Extention kit for running exhaust pipes from tight tube headers on hot rods. The kit is $40 but you can sell the other half for $20 (or whatever). Here is the kit from Speedway Motors: http://www.speedwaymotors.com/p/1722...nsion-Kit.html
I bought the kit and took measurements and determined I needed to cut 3" out between the two bends. The long exhaust pipe back from the catalytic converter is 2 1/4". The Tight Tube pipe as well as the original pipe from the resonater to the muffler is 2 1/2". I took the long exhaust pipe and the cut muffler to the muffler shop. I had the long exhaust pipe swaged JUST A HAIR BIGGER so that it fit tight INSIDE the fab'd 2 1/2" pipe. I had the cut end of the muffler pipe swaged bigger so that the fab'd pipe fits inside the muffler pipe. The muffler shop did not charge me for the two swages but I gave him $5 for a few beers.
I like the sound of the modification. I get no burlbing effect when I let off the gas as others have claimed.
I bought the kit and took measurements and determined I needed to cut 3" out between the two bends. The long exhaust pipe back from the catalytic converter is 2 1/4". The Tight Tube pipe as well as the original pipe from the resonater to the muffler is 2 1/2". I took the long exhaust pipe and the cut muffler to the muffler shop. I had the long exhaust pipe swaged JUST A HAIR BIGGER so that it fit tight INSIDE the fab'd 2 1/2" pipe. I had the cut end of the muffler pipe swaged bigger so that the fab'd pipe fits inside the muffler pipe. The muffler shop did not charge me for the two swages but I gave him $5 for a few beers.
I like the sound of the modification. I get no burlbing effect when I let off the gas as others have claimed.
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#22
You guys can bust blownt's ***** if you want. I think his idea is awesome considering that it's usually $60 to $100 to get this done at a shop. Not everyone wants to reuse the stock bends. I've seen "stock" one ***** and I don't remember any of them fitting up in there nearly as well as this one does.
I do understand that this is also all in good fun…
I do understand that this is also all in good fun…
#23
I was the first to say "Nice find!" - and I meant it. But seems like the ball-busting is swinging both ways, so to speak...
But it's all good. There's just a difference between telling three different people with direct experience that they don't know what they're talking about, vs. perhaps admitting that you just couldn't see how to do it yourself...
But it's all good. There's just a difference between telling three different people with direct experience that they don't know what they're talking about, vs. perhaps admitting that you just couldn't see how to do it yourself...
#24
They are different sizes and one is 3" higher. It is not as simple as cutting it, flipping and welding.
Maybe we have different exhausts.
My understanding is that the cabrio exhaust has an extra upward bend in it due to the additional bracing in back. In order to standardize the parts, 05 hardtop exhausts also got the extra bend (although they didn't need it) . . . so the cut and flip is probably easier to do on pre-05s than it is on 05s and 06s.
#25
I know this second statement was intended as a joke, but there may be some truth in it:
My understanding is that the cabrio exhaust has an extra upward bend in it due to the additional bracing in back. In order to standardize the parts, 05 hardtop exhausts also got the extra bend (although they didn't need it) . . . so the cut and flip is probably easier to do on pre-05s than it is on 05s and 06s.
My understanding is that the cabrio exhaust has an extra upward bend in it due to the additional bracing in back. In order to standardize the parts, 05 hardtop exhausts also got the extra bend (although they didn't need it) . . . so the cut and flip is probably easier to do on pre-05s than it is on 05s and 06s.