Drivetrain (Cooper S) MINI Cooper S (R56) intakes, exhausts, pulleys, headers, throttle bodies, and any other modifications to the Cooper S drivetrain.

Drivetrain Intercooler for R56

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Old Jul 11, 2007 | 12:21 PM
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Intercooler for R56

Does anyone know if a universal intercooler can be easily installed to the R56 like this one?

 
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Old Jul 11, 2007 | 02:21 PM
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I would imagine so. All you need is the max size and measurements. Its pretty easy.
 
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Old Jul 11, 2007 | 02:59 PM
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hummmm.....anyone got the dimensions for the stock one? Or what would actually fit?
 
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Old Jul 11, 2007 | 03:34 PM
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Originally Posted by mikeg4572
hummmm.....anyone got the dimensions for the stock one? Or what would actually fit?
Just curious to know why you would want to swap the stock IC for something else.
I know there aren't many(any?) mods for the R56 MCS yet that would require you to need more intercooling.

BTW, sweet ride man!
 
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Old Jul 11, 2007 | 03:52 PM
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Originally Posted by PARTSMAN
Just curious to know why you would want to swap the stock IC for something else.
Mike lives in ARIZONA.
 
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Old Jul 11, 2007 | 03:59 PM
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Thanks!

Yeah I live in AZ. The car runs much different in 115 degree tempurature than when its cooler. I was thinking that the car may be more consistant with a larger intercooler.

I could be wrong. I dont want to loose boost with a larger intercooler either.
 
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Old Jul 11, 2007 | 04:19 PM
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Originally Posted by mikeg4572
Thanks!

Yeah I live in AZ. The car runs much different in 115 degree tempurature than when its cooler. I was thinking that the car may be more consistant with a larger intercooler.
I understand now.
I'm guessing the R56 MCS pictured in your sig and your gallery is yours. So get in there and start digging!
Take the bumper cover off and have at it. Be the first DIY R56 IC swap.

Originally Posted by mikeg4572
I could be wrong. I dont want to loose boost with a larger intercooler either.
There are countless threads on here about that, and one good one going on now.
 
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Old Jul 11, 2007 | 06:08 PM
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Yeah, thats my ride. I may take a look at it. I am also considering an air dirverter.

 
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Old Jul 11, 2007 | 06:54 PM
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hey mike i recently talked to alta and they said that in about 2-3 weeks they are coming out with a big intercooler for $750 .

 
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Old Jul 11, 2007 | 08:43 PM
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The stock intercooler is an unusual shape, almost square in cross section. It might be nice to go to a taller core, but it's going to be tough without chopping away the front body work.

Still, where there's a will, there's a way. We'll be working on it.

--Dan
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FastMINI.net
 
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Old Jul 11, 2007 | 10:38 PM
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spam052: Thanks for posting pics of the ALTA mule! That does have a working and thoroughly tested FMIC upgrade on it. We do have some dyno results (ask ALTA2 here). I need to find out on delivery dates though. This will also maintain HP in mikeg's case. Being able to remove the heat and keep it removed is the key to making more HP in a hotter climate. (There are also hp gains in cooler climes as well.) This is an easy to install bolt on part that more than pays for itself in improved HP, TRQ and engine longevity, (remember heat kills!)

I hope "Howard" will get one of these ASAP!
 
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Old Jul 11, 2007 | 11:14 PM
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Adam,

That is a really nice piece! Have there been any issues with the ECU? It looks like the bumper did not need to be trimmed, just the mesh removed. Is that right? I might get one for my car!

Thanks,
Randy
 
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Old Jul 13, 2007 | 10:19 PM
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There is no real big reason (unless you have a lot of huge power mods) to upgrade to a fmic. They cause turbo lag b/c of the distance that the air has to travel to the intake. I would suggest, if they make one, a larger tmic. Especially with ambient temps along with temps from the ground rising to heat the fmic. Larger surface area = cooler temps and longer duration to heat up the tmic.

Spam052 - does the 750 include piping and silicone connectors?
 

Last edited by wrxdriver; Jul 13, 2007 at 10:22 PM.
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Old Jul 13, 2007 | 10:28 PM
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Guess what?

When Gary A (MC Squared Editor) asked the Mini drivetrain engineering guy what he'd change on the R56, the first thing he said was the IC! Maybe there's more room for improvement that you'd think......

Matt
 
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Old Jul 13, 2007 | 10:32 PM
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Hey Randy,

You are correct! No issues at ALL with the ECU. This was also tested on the mule from Utah, to the Dragon and all the way back to Oregon! And the production version MAY allow the grille to go back on with some minor changes as well. Stay tuned to our site for updates and availability!
 
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Old Jul 13, 2007 | 10:34 PM
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It looks better without the grill replaced!
 
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Old Jul 14, 2007 | 12:22 AM
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Why not get a water or alcohol injection system? Instant drop in temp when you need it.
 
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Old Jul 14, 2007 | 12:40 AM
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Originally Posted by wrxdriver
There is no real big reason (unless you have a lot of huge power mods) to upgrade to a fmic. They cause turbo lag b/c of the distance that the air has to travel to the intake. I would suggest, if they make one, a larger tmic. Especially with ambient temps along with temps from the ground rising to heat the fmic. Larger surface area = cooler temps and longer duration to heat up the tmic.

Spam052 - does the 750 include piping and silicone connectors?
Isn't the R56 FMIC anyway? It seems that for the trade off in long plumbing (and slightly reduced boost) you'd get much lower temps from the air flowing through the larger core of the FM, since it would be presented vertically to the airflow, unlike the angled TMIC of the R53?
 
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Old Jul 14, 2007 | 09:24 AM
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Originally Posted by Electron_Mike
Isn't the R56 FMIC anyway? It seems that for the trade off in long plumbing (and slightly reduced boost) you'd get much lower temps from the air flowing through the larger core of the FM, since it would be presented vertically to the airflow, unlike the angled TMIC of the R53?
Yeah, that is the question of the year. TMIC or FMIC? Yes tmic has more heat soak (especially when standing still) but with my wrx i ran many tests by putting a temp probe in the hose from the ic to tb to see what can be done about that with many variables. Intercooler water sprayer helps tremendously along with a larger tmic.

While i definitely agree that the fmic has lower temps than a tmic and is appealing to the eye, although a few things can be done to make the tmic just as cool as the fmic. And I can admit, it is just something about the way that the fmic looks that gets my motoring juices running. But with the quicker spool up times that come with a tmic it seems that it would benefit the r56 when autox by lowering the torque powerband allowing for faster acceleration .

It really boils down with what side effects are you willing to cope with. Here is a list just off the top of my head:

TMIC:
Smaller
Less Expensive
Easier to install
Less Piping = Less Turbo Lag

FMIC
Bigger (but you need a really big turbo for it to matter that much)
More Cooling When Moving
Preheats Your Radiator
More Lag

Electron_Mike, Thanks for the heads up. I have seen so many more r53 than rs6 that i forgot about the stock fmic. Has anyone switched the fmic for a tmic? I am curious to hear what changes that they have noticed, if there is an aftermarket tmic.
 

Last edited by wrxdriver; Jul 14, 2007 at 09:38 AM.
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Old Jul 14, 2007 | 09:45 AM
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No one will do it on an R56...

beside the no space, it's just a bad idea. The only reson the R53 had the top mount was packaging space in the first place. Same with the Subie world you've come from.

The problem with top mounts is that even with a scoop on the hood, you're still in a relatively low pressure area going over the hood. That is unless you have a massive scoop. Then the issues are seeing around it and increased drag.

Matt
 
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Old Jul 14, 2007 | 10:11 PM
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aus: Do both! :-)

Agreed: The car has FMIC from the factory, so make improvements to the core and the plumbing is a FAR better plan than trying to re-invent the wheel by going with a TMIC. Thanks Doc!
 
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Old Jul 15, 2007 | 01:22 AM
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Doe's the test car have air-con?
 
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Old Jul 15, 2007 | 06:35 AM
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Originally Posted by wrxdriver
There is no real big reason (unless you have a lot of huge power mods) to upgrade to a fmic. They cause turbo lag b/c of the distance that the air has to travel to the intake. I would suggest, if they make one, a larger tmic. Especially with ambient temps along with temps from the ground rising to heat the fmic. Larger surface area = cooler temps and longer duration to heat up the tmic.

Spam052 - does the 750 include piping and silicone connectors?
Coming from an STi or WRX you would be right. In' this case you are probably wrong. 2 completely different cars. WRX/STi's require ALOT or extra tubing to plum a FMIC and have larger turbo's than the Mini. You are comparing apples to oranges.
 
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Old Jul 15, 2007 | 09:12 AM
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^^ Thats a response that I love to hear. When I posted that reply I forgot that the r56 has a fmic so that does make my whole judgement on the mcs incorrect. You are right about the Subaru tubing having to be extra long.



This is the reason why i joined and am active on this forum, to learn about minis. Thanks.
 
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Old Jul 15, 2007 | 08:00 PM
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Originally Posted by wrxdriver
^^ Thats a response that I love to hear. When I posted that reply I forgot that the r56 has a fmic so that does make my whole judgement on the mcs incorrect. You are right about the Subaru tubing having to be extra long.



This is the reason why i joined and am active on this forum, to learn about minis. Thanks.
Me too, but there are very few actual hardcore gearheads really pushing the envelope in the Mini community. Much better tech and R&D discussions in the Suby community, though most of the Mini people are nicer. Just not as many gearheads.

The amount of tubing to install a FMIC is insane on a Suby.
 
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