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Replaced door lock, now door wont open?

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Old Sep 14, 2017 | 05:30 PM
  #1  
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Happeee
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Replaced door lock, now door wont open?

The door was not opening from the inside so I took out the lock mechanism to inspect it. It seemed fine so I reinstalled and stretched the inside cable, which seemed to fix the problem. The door now opened from both the inside and outside handle.

That is until I went for a drive. When I tried to get out, neither handle would open the door. I tried the dash mounted lock/unlock swith. I also tried disconnecting the battery. Neither fixed the problem.

When I lock/unlock the car, it sounds like that part is working, but there is no resistance in the door handle and the door wont open now.

Any ideas?
 
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Old Sep 14, 2017 | 06:41 PM
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MVPeters
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If you lock the door with the remote key fob it disables the door locks altogether.
If you are still inside you cannot get out.
 
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Old Sep 15, 2017 | 08:27 AM
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That is not it. When I use the remote, it sounds like the door is unlocking (mechanially), but there is no tension or resistance when I squeeze the door handle. What would cause that to feel disconnected? Assuming the actuator cable is still connected to the lock mechanism.

I will be trying to visually inspect it later today.
 
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Old Sep 15, 2017 | 09:17 AM
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More info: The car is acting very strange.

I reached into the door and manually pulled down the door lock lever and the door popped right open. From there, the door worked. I could close it and open it with either door handle.

But then...

I tried to lock the doors with the console switch and nothing happened. I press up on the console swith and it tries to unlock the already unlocked doors..

Then I get out and close the door. I use the remote to lock the door. It locks. I use the remote to unlock the door and it sounds like it unlocks but now the door handle is not working again. Door is stuck shut again.
 
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Old Sep 15, 2017 | 09:52 AM
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MVPeters
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Now you know the electrical & mechanical functions of both doors do at least function, although not correctly.
I think I'd start checking & cleaning electrical plugs & sockets.

If you haven't seen it, there's a long 'sticky' thread on door locks - might be some clues there.
 
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Old Sep 15, 2017 | 10:59 AM
  #6  
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I think I found the problem. I had remounted the cable to the interior handle and it was keeping constant tension on the lock.

There is a video that shows a cheap fix for a stretched cable. You remount it past its normal attachment location. In my case, it pilled it too far.

I will order a new cable.

Right now I have the door panel off ans the cable disconnected at the interior handle. I can operate the door by pulling on the cable with my fingers.
 
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Old Sep 15, 2017 | 11:22 AM
  #7  
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MVPeters
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That's exactly how the classic Mini's worked!
I think you should leave it that way!


 
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