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Exhaust Flange Bolt

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Old Oct 10, 2008 | 02:50 PM
  #1  
greenmonster's Avatar
greenmonster
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Exhaust Flange Bolt

I'm switching out my exhaust with a cat back and I can't get the flange bolts out. I've PB Blasted it, Propane torched it, hit it with a hammer, tried numerous sockets and it won't budge. If I put an type of pressure on it the nut just strips. Any help would be appreciated.
 
Attached Thumbnails Exhaust Flange Bolt-pa100206.jpg   Exhaust Flange Bolt-pa100204.jpg  
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Old Oct 10, 2008 | 02:57 PM
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Just cut 'em off......

Not like they are special or anything....
 
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Old Oct 13, 2008 | 07:27 AM
  #3  
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From: Miami, FL
Those look pretty corroded. Cutting looks like the only way.
 
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Old Oct 15, 2008 | 03:26 PM
  #4  
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rwkeating
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How would you make the cut? What are some options for tools to cut them?

I am probably facing this in the future and I don't have an air compressor for any fancy cutting tools, so I figured I'd ask for some specific cutting tool options.
 
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Old Oct 15, 2008 | 04:20 PM
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From: Ellicott City, Maryland USA
You could use a Dremel Rotary tool with a cut off wheel or get yourself a nut splitter.

http://www.tedpella.com/tools_html/dremel.htm

http://www.northerntool.com/webapp/w...70_34573_34573
 

Last edited by norm03s; Oct 15, 2008 at 04:22 PM. Reason: links didn't work
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Old Oct 16, 2008 | 04:07 AM
  #6  
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A dremel will work...if you buy one I recommend you get a variable speed as it will be more versital in the long run. But with a Dremel this will be about to heaviest you should try to cut. I'd use mine on this...

You can get an electric 4 1/2 inch angle grinder for the same or less....put on a metal cut off wheel and you'll knock this bolt off easy. Later it is a useful cutting tool / grinder for lots of metal work. Lowes, Harbor Freight, HD ... I'd reach for mine FIRST for this job, if I have the access.

Regarding your compressor comment..... cutting tools typically eat a pretty good bit of air. Don't walk into a compressor purchase without research. Air tools are all about cubic feet per minute - CFM - and an air grinder, sander or a paint gun eat a lot of CFM fast.... A 35 gallon compressor will handle an impact wrench, rachet, air brush, detail gun just fine. A cut off wheel, die grinder or a full size spray gun....less so. Pick your tools....determine the CFM you need then buy a compressor a little bit bigger if you can.
 

Last edited by Capt_bj; Oct 16, 2008 at 04:54 AM.
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Old Oct 16, 2008 | 05:29 AM
  #7  
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From: Maumelle, Arkansas
The Dremel cutting wheels break easily. If you use one of those, WEAR your SAFETY GLASSES!
 
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Old Oct 16, 2008 | 06:36 AM
  #8  
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I ended up going to a garage and having them drill the bolts out. $15 well spent and I'm a happier man. I spent hours on my back with a dremel and that didn't even get the job done. The top bolt/nut if hard to access and you can't get an angle to fully cut the nut off the bolt.
 
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